2004 DAEWOO NUBIRA Engine Electrical

1F – 356IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P0112 – Intake Air Temperature Low Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
Is the Intake Air Temperature (IAT) value greater
than the specified value?128°C
(262 °F)Go to Step 4Go to Step 3
31. Turn the ignition switch ON with the engine
OFF, review Freeze Frame data, and note the
parameters.
2. Operate the vehicle within the Freeze Frame
conditions and Conditions for Setting The DTC
as noted.
Is the IAT sensor value greater than the specified
value?128°C
(262 °F)Go to Step 4Go to
”Diagnostic
Aids”
41. Turn the ignition switch OFF.
2. Disconnect the IAT sensor electrical connector.
3. Turn the ignition switch ON.
Is the IAT sensor value below the specified value?–30 °C
(–22 °F)Go to Step 5Go to Step 6
5Replace IAT sensor.
Is the repair complete?–Go to Step 10–
6With a test light connected to battery +, probe the
IAT sensor signal circuit, terminal 2 at the IAT sensor
connector.
Does the test light illuminate?–Go to Step 7Go to Step 9
71. Turn the ignition switch OFF.
2. Disconnect the Engine Control Module (ECM)
connector.
3. With a test light connected to B+, probe the
IAT sensor signal circuit, terminal 2 at the IAT
sensor electrical connector.
Does the test light illuminate?–Go to Step 8Go to Step 9
8Repair the short to ground circuit in the IAT sensor
signal circuit as needed.
Is the repair complete?–Go to Step 10–
91. Turn the ignition OFF.
2. Replace the ECM.
Is the action complete?–Go to Step 10–

ENGINE CONTROLS 1F – 359
DAEWOO V–121 BL4
DTC P0113 Intake Air Temperature High Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
Is the Intake Air Temperature (IAT) value less than
the specified value?–30 °C
(–22 °F)Go to Step 4Go to Step 3
31. Turn the ignition switch ON with the engine
OFF, review Freeze Frame data, and note the
parameters.
2. Operate the vehicle within the Freeze Frame
conditions and Conditions for Setting The DTC
as noted.
Is the IAT sensor value less than the specified val-
ue?–30 °C
(–22 °F)Go to Step 4Go to
”Diagnostic
Aids”
41. Turn the ignition switch OFF.
2. Disconnect the IAT sensor electrical connector.
3. Turn the ignition switch ON.
4. Jumper the IAT sensor signal circuit terminal 2
and ground circuit terminal 1.
Is the IAT sensor value greater than the specified
value?130 °C
(266 °F)Go to Step 6Go to Step 5
5Jumper the IAT sensor signal circuit at terminal 1 to
ground.
Is the IAT sensor value greater than the specified
value?130 °C
(266 °F)Go to Step 7Go to Step 8
6Check for a poor connection at the IAT sensor con-
nector and repair or replace any malfunctioning ter-
minal as needed.
Is the repair necessary?–Go to Step 12Go to Step 10
7Check the IAT sensor ground circuit for an open and
repair as needed.
Is the repair complete?–Go to Step 12Go to Step 9
8Check the IAT sensor signal circuit for an open and
repair as needed.
Is the repair complete?–Go to Step 12Go to Step 9
9Check for a poor IAT sensor ground circuit at termi-
nal M64 or a poor IAT sensor signal circuit terminal
M7 connection at Engine Control Module (ECM) and
repair as needed.
Is the repair necessary?–Go to Step 12Go to Step 11
10Replace the IAT sensor.
Is the action complete?–Go to Step 12
111. Turn the ignition OFF.
2. Replace the ECM.
Is the action complete?–Go to Step 12–

1F – 386IENGINE CONTROLS
DAEWOO V–121 BL4
S Damaged harness
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. This step determines if DTC P0135 is the result of
a hard failure or an intermittent condition. With the
ignition ON, engine OFF, the HO2S1 voltage dis-played on the scan tool should change within sever-
al minutes toward 0 or 1 volt, indicating that the
heater is working properly.
3. Probing terminal 2 of the HO2S1 connector verifies
if voltage is available to the HO2S1 heater.
4. If voltage is available at the connector, than it be-
comes a good voltage source to check for a ground
at terminal 3.
5. Determines if voltage is not available at the HO2S1
due to an open in the HO2S1 fuse or open ignition
feed circuit. If the fuse is open, determine if it was
due to a short in the ignition feed circuit before re-
placing the fuse.
DTC P0135 – Front Heated Oxygen Sensor (HO2S1) Heater Circuit
Not Functioning
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
2Notice : If the engine has just been operating, allow
the engine to cool for about one–half hour before
proceeding.
1. Turn the ignition switch ON, with the engine
OFF.
2. Install a scan tool.
Does the Front Heated Oxygen Sensor (HO2S1)
voltage gradually change toward the specified volt-
age?0 v or 1 vGo to Step 13Go to Step 3
31. Disconnect the HO2S1 electrical connector.
2. With a test light connected to ground, probe
the ignition feed circuit, terminal 4 of the con-
nector.
Does the test light illuminate?–Go to Step 4Go to Step 5
4Connect a test light between the ignition feed and
ground circuits, terminal 4 and 3 of the connector.
Does the test light illuminate?–Go to Step 6Go to Step 7
5Inspect the fuse in the engine fuse block.
Is the fuse open?–Go to Step 8Go to Step 9
6Check the connections terminal 4 and 1 at the
HO2S1 connector and repair as necessary.
Is a repair necessary?–Go to Step 13Go to Step 10
7Check the connections terminal 3 at the HO2S1 con-
nector and repair as necessary.
Is a repair necessary?–Go to Step 13Go to Step 11
81. Check for a short to ground in the HO2S1 igni-
tion feed circuit and repair as necessary?
2. Replace open fuse.
Is the action complete?–Go to Step 13–

1F – 402IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
61. Disconnect the Manifold Absolute Pressure
(MAP) sensor electrical connector.
2. Operate the vehicle in Closed Loop while moni-
toring the Long Term Fuel Trim value.
Is the Long Term Fuel Trim value below the specified
value?25%Go to Step 15Go to Step 9
71. Repair the malfunction found in Step 5.
2. Recheck the Long Term Fuel Trim value while
operating the engine.
Is the Long Term Fuel Trim value below the specified
value?25%Go to Step 8Go to Step 9
8Lean condition is not present.
Does a driveability problem exist?–Go to
”Symptom
Diagnosis”Go to Step 16
91. Visually/physically inspect the following items
for vacuum leaks:
S Intake manifold.
S Throttle body.
S Injector O–rings.
2. Repair any leaks found as necessary.
Is the repair complete?–Go to Step 16Go to Step 10
10Allow the engine to idle.
Are the Idle Air Control (IAC) counts above the spe-
cified value?5Go to Step 11Go to Step 12
11Check the fuel for excessive water, alcohol, or other
contaminants and correct the contaminated fuel
condition if present.
Is the repair complete?–Go to Step 16Go to Step 13
12Check the IAC valve performance. Refer to ”DTC
P0506 Idle Speed RPM Lower Than Desired Idle
Speed” or ”DTC P0507 Idle Speed RPM Higher
Than Desired Idle Speed” in this section and repair
as necessary.
Is the repair complete?–Go to Step 16Go to Step 13
131. Connect a fuel pressure gauge to the fuel sys-
tem.
2. Turn the ignition OFF for at least 10 seconds.
3. Turn the ignition ON, with the engine OFF. The
fuel pump will run for approximately 2–3 sec-
onds. It may be necessary to cycle the ignition
switch ON more than once to obtain maximum
fuel pressure.
4. Note the fuel pressure with the fuel pump run-
ning. The pressure should be within the speci-
fied value. When the fuel pump stops, the pres-
sure may vary slightly then hold steady.
Is the fuel pressure steady and does the fuel pres-
sure hold?241–276 kPa
(35–40 psi)Go to Step 14Go to
”Fuel System
Diagnosis”

1F – 406IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
111. Turn the ignition OFF.
2. Disconnect the Manifold Absolute Pressure
(MAP) sensor electrical connector.
3. Start the engine.
4. Operate the vehicle in Closed Loop while moni-
toring the Long Term Fuel Trim value.
Does the Long Term Fuel Trim value increase above
the specified value?–20%Go to Step 20Go to Step 12
12Check the IAC valve performance. Refer to ”DTC
P0506 Idle Speed RPM Lower Than Desired Idle
Speed” or ”DTC P0507 Idle Speed RPM Higher
Than Desired Idle Speed”in this section and repair
as necessary.
Is the repair complete?–Go to Step 21Go to Step 13
131. Disconnect the vacuum hose from the fuel
pressure regulator and inspect the hose for the
presence of fuel.
2. If fuel is presence in the vacuum hose, replace
the fuel pressure regulator.
Is the repair complete?–Go to Step 21Go to Step 14
141. Turn the ignition ON.
2. Slowly press the acceleration pedal.
Does the Throttle Position (TP) sensor display in-
crease steady and evenly from its minimum voltage
at closed throttle to its maximum voltage at Wide–
Open Throttle (WOT).–Go to Step 15Go to Step 19
151. Perform the Fuel System Diagnosis.
2. If the table isolate a problem, repair as needed.
Is the repair complete?–Go to Step 21Go to Step 16
161. Perform the Evaporative Emission (EVAP)
Control System Diagnosis.
2. If the table isolate a problem, repair as needed.
Is the repair complete?–Go to Step 21Go to Step 17
171. Perform the Fuel Injector Balance Test.
2. If the table isolate a problem, repair as needed.
Is the repair complete?–Go to Step 21Go to Step 18
181. Remove the Front Heated Oxygen Sensor
(HO2S1).
2. Visually/physically inspect the HO2S1 for sili-
cone contamination.
Note : this will be indicated by a powdery white de-
posit on the portion of the HO2S1 exposed to the ex-
haust stream.
1. If contamination is present on the HO2S1, find
the source and repair as needed.
Is the repair complete?–Go to Step 21Go to
”Diagnostic
Aids”
191. Check the TP sensor mounting screws.
2. If they are too loose or missing tighten or re-
place them as needed.
3. If the screws are OK, replace the TP sensor.
Is the repair complete?–Go to Step 21–

ENGINE CONTROLS 1F – 459
DAEWOO V–121 BL4
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. This step determines if DTC P0341 is the result of
a hard failure or an intermittent condition.
3. The counter should stop incrementing with the sen-sor electrical connector disconnected and set a
DTC P0342 with the sensor disconnected. If it still
increments the ECM is malfunctioning.
4. By moving the CMP sensor electrical connector, the
connections at the sensor are checked. Make sure
the electrical connector remains securely fastened.
5. A poor connection in any of the circuits at the CMP
will cause the CMP Resync Counter to increment.
Anytime a poor connection is present, the CMP
Reference Activity counter will stop incrementing
and the CMP Resync Counter will increment.
8. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
DTC P0341 – Camshaft Position Sensor Rationality
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition OFF.
2. Install a scan tool to the Data Link Connector
(DLC).
3. Start the engine and operate the vehicle within
the Freeze Frame Conditions and Conditions
for Setting the DTC as noted.
Is Diagnostic Trouble Code (DTC) P0341 set?–Go to Step 3Go to
”Diagnostic
Aids”
31. Turn the ignition OFF.
2. Disconnect the Camshaft Position (CMP) sen-
sor connector.
3. Turn the ignition ON.
4. Using a voltmeter, check the voltage between
the CMP sensor harness connector (Engine
Control Module [ECM] side) terminal 3 and
ground.
Does the voltage near the specified value?5 VGo to Step 4Go to Step 5
4Using a voltmeter, check the voltage between the
CMP sensor wiring harness connector terminal 1
and ground.
Is the voltage over the specified value?10 voltsGo to Step 6Go to Step 10
5With a test light connected to ground, probe the
CMP harness connector terminal 3.
Does the test light illuminate?–Go to Step 8Go to Step 9
6With a test light connected to B+, probe the CMP
sensor harness connector terminal 2.
Does the test light illuminate?–Go to Step 7Go to Step 11
7Check for poor connections at the CMP sensor elec-
trical connectors and repair as needed.
Is the repair complete?–Go to Step 15Go to Step 13

ENGINE CONTROLS 1F – 471
DAEWOO V–121 BL4
The EGR Decel Filter value should always be at –3 or low-
er. If the EGR Decel Filter number becomes more positive
(towards 0 or more), then the EGR system is becoming re-
stricted. Look for possible damage to the EGR pipe or for
a restriction caused by carbon deposits in the EGR pas-
sages or on the EGR valve.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. Commanding the EGR valve open determines
whether the EGR system can control the EGR
valve accurately and if the fault is present. The dif-
ference between the current and commanded posi-
tion is greater than 15%.
3. When the EGR valve electrical connector is discon-
nected, the scan tool should display the Actual
EGR Position as 0%. If it does not, the fault lies
either in the EGR signal circuit or the ECM.
4. There may be a slight delay for the voltage dis-
played on the DVM to change after the scan tool
commands the EGR valve to operate.
5. An open or poor connection condition may have
caused this DTC to set. Be sure to check the termi-
nals for being backed out, improperly formed or
damaged, and for poor tension.
7. The test light will have glowed brightly in the pre-
vious step if the EGR control circuit was shorted to
B+ and the Actual EGR Position on the scan toolwill display 100%. A test light that did not illuminate,
indicates that the circuit may be open or shorted to
ground.
9. If the EGR valve 5 volt reference is shorted to volt-
age, the digital voltmeter (DVM) will read battery
voltage and additional DTCs may be set and the
engine performance will be poor.
12. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
13. Although the circuitry acted correctly when
checked, a problem may still lie within the terminals
which would not show up in probe type testing. Be
sure to check the terminals for being backed out,
improperly formed or damaged, and for poor ten-
sion.
17. All circuits to the EGR valve are OK at this point.
The fault lies internally in the EGR valve and, there-
fore, must be replaced. Be sure all gasket material
is removed from the EGR mounting surface. Even
a small amount of material may cause a DTC
P0401 to set.
18. Check the terminals for being backed out, improp-
erly formed or damaged, and for poor tension.
19. Clearing DTCs is a very important step for this
diagnostic. The clearing function allows the EGR
valve to relearn a new pintle position as the old
pintle position was inaccurate due to the failure that
caused the DTC. The DTC must be cleared with
the ignition ON, engine OFF or when the engine is
idling. If the ECM sees a EGR command, the new
pintle will not be learned.
20. If no malfunctions have been found at this point and
no additional DTCs were set, refer to ”Diagnostic
Aids” in this section for additional checks and infor-
mation.
DTC P0402 – Exhaust Gas Recirculation Excessive Flow
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data link Connector
(DLC).
2. Turn the ignition ON.
3. Command the Exhaust Gas Recirculation
(EGR) valve to the specific values.
Does the Actual EGR Position follow the Desired
EGR Position?25%, 50%,
75%, 100%Go to Step 19Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the EGR valve.
3. Turn the ignition ON.
4. With a test light connected to B+, probe the
EGR valve wiring harness connector terminal
2.
Does the test light illuminate?–Go to Step 4Go to Step 5

ENGINE CONTROLS 1F – 475
DAEWOO V–121 BL4
the Actual EGR and Desired EGR Positions on a cold ve-
hicle with a scan tool, the fault can be easily verified.
Check the freeze frame data to determine if the DTC set
when the vehicle was cold by viewing the Engine Coolant
Temperature (ECT).
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. Commanding the EGR valve open determines
whether the EGR system can control the EGR
valve accurately and if the fault is present. The dif-
ference between the current and commanded posi-
tion is greater than 15%.
3. When the EGR valve electrical connector is discon-
nected, the scan tool should display the Actual
EGR Position as 0%. If it does not, the fault lies
either in the EGR signal circuit or the ECM.
4. There may be a slight delay for the voltage dis-
played on the DVM to change after the scan tool
commands the EGR valve to operate.
5. An open or poor connection condition may have
caused this DTC to set. Be sure to check the termi-
nals for being backed out, improperly formed or
damaged, and for poor tension.
7. The test light will have glowed brightly in the pre-
vious step if the EGR control circuit was shorted to
B+ and the Actual EGR Position on the scan toolwill display 100%. A test light that did not illuminate,
indicates that the circuit may be open or shorted to
ground.
9. If the EGR valve 5 volt reference is shorted to volt-
age, the digital voltmeter (DVM) will read battery
voltage and additional DTCs may be set and the
engine performance will be poor.
12. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
13. Although the circuitry acted correctly when
checked, a problem may still lie within the terminals
which would not show up in probe type testing. Be
sure to check the terminals for being backed out,
improperly formed or damaged, and for poor ten-
sion.
17. All circuits to the EGR valve are OK at this point.
The fault lies internally in the EGR valve and, there-
fore, must be replaced. Be sure all gasket material
is removed from the EGR mounting surface. Even
a small amount of material may cause a DTC
P0401 to set.
18. Check the terminals for being backed out, improp-
erly formed or damaged, and for poor tension.
19. Clearing DTCs is a very important step for this
diagnostic. The clearing function allows the EGR
valve to relearn a new pintle position as the old
pintle position was inaccurate due to the failure that
caused the DTC. The DTC must be cleared with
the ignition ON, engine OFF or when the engine is
idling. If the ECM sees a EGR command, the new
pintle will not be learned.
20. If no malfunctions have been found at this point and
no additional DTCs were set, refer to ”Diagnostic
Aids” in this section for additional checks and infor-
mation.
DTC P0404 – Exhaust Gas Recirculation Open Valve Position Error
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
3. Command the Exhaust Gas Recirculation
(EGR) valve to the specific values.
Does the Actual EGR Position follow the Desired
EGR Position?25%, 50%,
75%, 100%Go to Step 19Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the EGR valve.
3. Turn the ignition ON.
4. With a test light connected to B+, probe the
EGR valve wiring harness connector terminal
2.
Does the test light illuminate?–Go to Step 4Go to Step 5