1F – 68IENGINE CONTROLS
DAEWOO V–121 BL4
FUEL PUMP RELAY CIRCUIT CHECK (1.8L DOHC)
Circuit Description
When the ignition switch is turned ON, the Engine Control
Module (ECM) will supply battery voltage to activate the
fuel pump relay and run the in–tank fuel pump. The fuel
pump will operate as long as the engine is cranking or run-
ning and the ECM is receiving ignition reference pulses.
If there are no reference pulses, the ECM will shut off the
fuel pump within 2 seconds after the ignition switch is
turned ON.
Diagnostic Aids
An intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or a broken wire in-
side the insulation.Test Description
The number(s) below refer to step(s) on the diagnostic
table.
3. This step checks for the ECM providing a ground
for the operation of the fuel pump relay.
7. By confirming that the wiring is OK using Steps 2
through 6, it can be determined that the fuel pump
relay is at fault.
9. After determining that there is no ground being pro-
vided by the ECM to the fuel pump relay, the fault is
either the ECM or the wiring between the ECM and
the fuel pump relay.
ENGINE CONTROLS 1F – 69
DAEWOO V–121 BL4
Fuel Pump Relay Circuit Check (1.8L DOHC)
StepActionValue(s)YesNo
11. Turn the ignition OFF for 10 seconds.
2. Turn the ignition ON.
3. Listen for in–tank fuel pump operation.
Does the fuel pump operate for the time specified?2 secSystem OKGo to Step 2
21. Turn the ignition OFF.
2. Disconnect the fuel pump relay.
3. Connect a test light between the fuel pump
relay connector terminal 30 and ground.
Turn the ignition ON. Is the test light on?–Go to Step 3Go to Step 8
31. Turn the ignition OFF.
2. Connect a test light between the fuel pump
relay connector terminal 85 and battery posi-
tive.
3. Turn the ignition ON.
4. With the ignition ON, the test light should light
for the time specified.
Is the test light on?2 secGo to Step 4Go to Step 9
41. Turn the ignition OFF.
2. Connect a test light between the fuel pump
relay connector terminal 30 and ground.
Is the test light on?–Go to Step 5Go to Step 11
5Check for an open or short to ground in the wire be-
tween the fuel pump relay connector terminal 87 and
the fuel pump connector terminal 3.
Is the problem found?–Go to Step 6Go to Step 7
61. Repair the wire between the fuel pump relay
connector terminal 87 and the fuel pump con-
nector terminal 3.
2. Install the fuel pump relay.
3. Turn the ignition OFF for 10 seconds.
4. Turn the ignition ON.
Does the fuel pump operate for the time specified?2 secSystem OK–
71. Replace the fuel pump relay.
2. Turn the ignition OFF for 10 seconds.
3. Turn the ignition ON.
Does the fuel pump operate for the time specified?2 secSystem OK–
8Check for an open wire between the fuel pump relay
connector terminal 30 and the battery.
Is the problem found?–Go to Step 13–
9Check for an open wire between the fuel pump relay
connector terminal 85 to the engine control module
(ECM) connector terminal K54
Is the problem found.–Go to Step 10Go to Step 12
101. Repair the wire between the fuel pump relay
connector terminal 85 to the ECM connector
terminal K54.
2. Install the fuel pump relay.
3. Turn the ignition OFF for 10 seconds.
4. Turn the ignition ON.
Does the fuel pump operate for the time specified?2 secSystem OK–
ENGINE CONTROLS 1F – 71
DAEWOO V–121 BL4
MAIN RELAY CIRCUIT CHECK (1.4L/1.6L DOHC)
Circuit Description
When the ignition is turned On or to the START position,
the main relay is energized. The main relay then supply
voltage to the engine fuse block fuse Ef11. The Electronic
Ignition (EI) system ignition coil, Evaporative Emission
(EVAP) Canister Purge Solenoid and Heated Oxygen
Sensor (HO2S) are supplied voltage through the engine
fuse block fuse Ef11. The fuel injectors are supplied volt-
age through the engine fuse block fuse Ef11.Diagnostic Aids
S An intermittent problem may be caused by a poor
connection, rubbed through wire insulation, or a
broken wire inside the insulation.
S A fault main relay will cause a no start condition.
There will be no voltage supplied to the EI system
ignition coil, or the fuel injectors. Without voltage
supplied to these components, they will not oper-
ate.
Main Relay Circuit Check (1.4L/1.6L DOHC)
StepActionValue(s)YesNo
11. Turn the ignition OFF.
2. Disconnect the engine fuse block fuse Ef11.
3. Turn the ignition ON.
4. With a test light connected to the ground,
probe the fuse terminals nearest the main relay
for fuse Ef11.
Is the light on at both terminal?–System OKGo to Step 2
2Is the light on at only one terminal?–Go to Step 3Go to Step 4
3Repair the open in the wiring between the main relay
connector terminal 87 and the fuse Ef11.
Is the repair complete?–System OK–
1F – 72IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
41. Turn the ignition OFF.
2. Remove the main relay.
3. Turn the ignition ON.
4. With a test light connected to the ground,
probe the main relay terminals 85.
Is the light on at both terminals.–Go to Step 6Go to Step 5
51. Turn the ignition OFF.
2. Measure the resistance between following ter-
minals.
S Terminal 86 of main relay and ground.
Is the resistance within the specified value0 WGo to Step 7Go to Step 6
6Repair open circuit.
Is the repair complete?–System OK–
7Replace the main relay.
Is the repair complete?–System OK–
ENGINE CONTROLS 1F – 73
DAEWOO V–121 BL4
MAIN RELAY CIRCUIT CHECK (1.8L DOHC)
Circuit Description
When the ignition is turned On or to the START position,
the main relay is energized. The main relay then supply
voltage to the engine fuse block fuse F2. The Electronic
Ignition (EI) system ignition coil, Evaporative Emission
(EVAP) Canister Purge Solenoid and Heated Oxygen
Sensor (HO2S) are supplied voltage through the engine
fuse block fuse F2. The fuel injectors are supplied voltage
through the engine fuse block fuse F2.Diagnostic Aids
S An intermittent problem may be caused by a poor
connection, rubbed through wire insulation, or a
broken wire inside the insulation.
S A fault main relay will cause a no start condition.
There will be no voltage supplied to the EI system
ignition coil, or the fuel injectors. Without voltage
supplied to these components, they will not oper-
ate.
Main Relay Circuit Check (1.8L DOHC)
StepActionValue(s)YesNo
11. Turn the ignition OFF.
2. Disconnect the I/P fuse block fuse F2.
3. Turn the ignition ON.
4. With a test light connected to the ground,
probe the fuse terminals nearest the ignition
relay for fuse F2.
Is the light on at both terminal?–System OKGo to Step 2
2Is the light on at only one terminal?–Go to Step 3Go to Step 4
3Repair the open in the wiring between the ignition
relay connector terminal 87 and the fuse F2.
Is the repair complete?–System OK–
1F – 74IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
41. Turn the ignition OFF.
2. Remove the ignition relay.
3. Turn the ignition ON.
4. With a test light connected to the ground,
probe the ignition relay terminals 85.
Is the light on at both terminals.–Go to Step 6Go to Step 5
51. Turn the ignition OFF.
2. Measure the resistance between following ter-
minals.
S Terminal 86 of main relay and ground.
Is the resistance within the specified value0 WGo to Step 7Go to Step 6
6Repair open circuit.
Is the repair complete?–System OK–
7Replace the ignition relay.
Is the repair complete?–System OK–
1F – 80IENGINE CONTROLS
DAEWOO V–121 BL4
Idle Air Control System Check (1.4L/1.6L DOHC)
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
2Turn the ignition switch to ON.
Is the Malfunction Indicator Lamp (MIL) on steady?–Go to Step 4Go to Step 3
3Turn the ignition switch to LOCK.
Connect the scan tool to the DLC.
Turn the Turn the ignition switch to ON.
Are any diagnostic trouble codes (DTCs) displayed?–Go to Step 4Try with
another scan
tool
4Refer to the applicable DTC table.
Is only one DTC identified as valid trouble code
P0122?–Go to Step 5Go to
applicable DTC
table And go to
”Multiple DTC”
51. Connect the scan tool to the DLC.
2. Turn the ignition switch to ON.
3. Press the accelerator pedal while watching
TPS for smooth changes in the voltage.
Does the scan tool show the TPS voltage change
smoothly within the value specified?0.3V–4.8VGo to
”Diagnostic
Aids”Go to Step 6
61. Turn the ignition switch to lock.
2. Disconnect the MTIA connector.
3. Measure the voltage between terminal 2 and 8.
Does the voltage measure within the value speci-
fied?4.8V–5.0VGo to Step 7Go to Step 8
7Connect a fused jumper between the MTIA connec-
tor terminal 2 and terminal 7.
Does the scan tool show the TPS voltage above val-
ue specified?4.8V–5.0VGo to Step 13Go to Step 11
8Measure the voltage between the MTIA connector
2 and ground.
Does the voltage measure within the value speci-
fied?>5.0VGo to Step 9Go to Step 10
91. Turn the ignition switch to lock.
2. Check for an open or low voltage in the wire
between the MTIA connector 8 and ECM con-
nector 19.
Is the problem found?–Go to Step 12Go to Step 14
101. Turn the ignition switch to LOCK.
2. Check for an open or low voltage in the wire
between the MTIA connector 2 and ECM con-
nector 79.
Is the problem found?–Go to Step 12Go to Step 14
111. Turn the ignition switch to LOCK.
2. Check for an open or low voltage in the wire
between the MTIA connector 7 and ECM con-
nector 74.
Is the problem found?–Go to Step 12Go to Step 14
ENGINE CONTROLS 1F – 85
DAEWOO V–121 BL4
IGNITION SYSTEM CHECK (1.4L/1.6L DOHC)
Circuit Description
The Electronic Ignition (EI) system uses a waste spark
method of spark distribution. In this type of EI system, the
Crankshaft Position (CKP) sensor is mounted to the oil
pump near a slotted wheel that is a part of the crankshaft
pulley. The CKP sensor sends reference pulses to the en-
gine control module (ECM). The ECM then triggers the EI
system ignition coil. Once the ECM triggers the EI system
ignition coil, both of the connected spark plugs fire at the
same time. One cylinder is on its compression stroke at
the same time that the other is on the exhaust stroke, re-
sulting in lower energy needed to fire the spark plug in the
cylinder on its exhaust stroke.
This leaves the remainder of the high voltage to be used
to fire the spark plug in the cylinder on its compression
stroke. Since the CKP sensor is in a fixed position, timing
adjustments are not possible or needed.
Test Description
The number(s) below refer to step(s) on the diagnostictable.
2. It is important to check for the presence of spark to
all of the cylinders to isolate the problem to either
EI system ignition coil inputs or outputs.
5. In checking the ECM outputs for the electronic
spark timing signal, it recommended to use an os-
cilloscope to view the varying voltage signals. In
measuring these outputs with a voltmeter, intermit-
tent errors may occur that cannot be seen by a volt-
meter.
6. After confirming ECM inputs for the electronic spark
timing to the EI system ignition coil are OK, it can
be determined that a faulty EI system ignition coil is
at fault.
11. After confirming proper CKP sensor inputs to the
ECM and no wiring problems present, it can be de-
termined that the ECM is at fault.
24. This step, along with step 25, checks for battery
voltage and a ground to the EI system ignition coil.
Ignition System Check (1.4L/1.6L DOHC)
CAUTION : Use only electrically insulated pliers when handling ignition wires with the engine running to prevent
an electrical shock.
Step
ActionValue(s)YesNo
11. Remove the spark plugs.
2. Inspect for wet spark plugs, cracks, wear, im-
proper gap, burned electrodes, or heavy de-
posits.
3. Replace the spark plugs as needed.
Is the repair complete?–System OKGo to Step 2
2Check for the presence of spark from all of the igni-
tion wires while cranking the engine.
Is spark present from all of the ignition wires?–System OKGo to Step 3
31. Measure the resistance of the ignition wires.
2. Replace any ignition wire(s) with a resistance
above the value specified.
3. Check for the presence of spark from all of the
ignition wires.
Is spark present from all of the ignition wires?30,000 WSystem OKGo to Step 4
4Is spark present from at least one of the ignition
wires, but not all of the ignition wires?–Go to Step 5Go to Step 12
51. Turn the ignition OFF.
2. Disconnect the Electronic Ignition (EI) system
ignition coil connector.
3. While cranking the engine, measure the volt-
age at the EI system ignition coil connector
terminal 1.
Does the voltage fluctuate within the values speci-
fied?0.2–2.0 vGo to Step 6Go to Step 7