19
19 - 7
COOLING - EXHAUST - TANK
Cooling engine fan for vehicles without air conditioning
DISMOUNTIN G
Disconnect the battery (-) terminal.
Remove the air inlet pipe from the attachment of the battery screen.
Detach from clips the oil reservoir of the power steering from the battery screen.
Disconnect the engine fan connector ( 1) and detach from clips wiring of point ( 2)
Dismount the four attachment screws ( 3) of the engine fan on radiator.
Carefully dismount the engine fan assembly from guiding points (4).
REMOUNTING
Check the condition of the fan impeller and of the engine fan electric motor.
Carefully position the engine fan assembly in the guiding points (4).
Mount the attachment screws ( 3) of the assembly on the radiator.
Connect the engine fan connector ( 1).
Attach in clips the wiring in point ( 2).
Attach in clips the power steering oil reservoir on the battery screen.
Mount the air inlet pipe.
Connect t he battery (-) terminal. In case the vehicle is equipped with programmable
r adio-cassettes player, e lectronic clock, etc, there are t o be re-programmed before returning
the vehicle to the client.
Check the engine fan operation: start the vehicle engine and disconnect the water
temperature sensor. The engine fan must start. Reconnect the water temperature sensor
then by means of the CLIP tester erase the memorized failure corresponding to the water
temperature sensor.
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19 - 9
COOLING - EXHAUST - TANK
Cooling engine fan for vehicles with air conditioning
DISMOUNTIN G
Disconnect the battery (-) terminal.
Remove the air inlet pipe from the attachment of the battery screen.
Detach from clip the power steering oil reservoir from the battery screen.
Disconnect the engine fan connector ( 1)
Detach wiring from clips ( 2) and (3).
Disconnect the connector of the cooling engine fan resistance (4).
Carefully dismount the engine fan assembly from the radiator, from sustaining points (5).
REMOUNTING
Check the condition of the fan impeller and of the engine fan electric motor.
Carefully mount the engine fan assembly in the sustaining points (5).
Connect the connector of the engine fan resistance ( 4).
Connect the cooling engine fan connector ( 1) and attach it in clip (3) then in clip (2).
Attach in clips the power steering oil reservoir on the battery screen. Mount the air inlet
pipe.
Connect the battery (-) terminal. In case the vehicle is equipped with programmable
r adio-cassettes player, electronic clock, etc, there are t o be re-programmed before returning
the vehicle to the client. Check the engine fan operation: start the vehicle engine and disconnect the water
temperature sensor. The engine fan must start. Reconnect the water temperature sensor
then by means of the CLIP tester erase the memorized failure corresponding to the water
temperature sensor.
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INSIDE AND REAR LIGHTING
Inside and rear lighting .................................... 81-1
Ceili ng lamp ...................................................... 81-4
Bulbs ... ............................................................... 81-5
Lamps failures diagnostic ................................. 81-6
Cockpit fuse box ............................................... 81-8
UCE de co de r protection .................................. 81-10
ACCOUSTIC WARNING - ANTI STARTING
General .............................................................. 82-1
One key head replacement ............................... 82-5
Dismounting - remounting E.C.U. decoder ..... 82-6
Anti starting bushing replacement .................. 82-7
R. F. remote control for blocking/unlocking the
doors ................................................................... 82-8
Electric control unit injection replacement ..... 82-9
Acoustic warning ............................................... 82-10
Pr ocedures ......................................................... 82-12
Diagnostic .......................................................... 82-18
Diagnostic – General ........................................ 82-39
Diagnostic – Failures interpretation ............... 82-53
Diagnostic – Conformity checking ................... 82-55
Diagnostic – States interpretation ................... 82-57
Diagnostic - Damage location algorithm ........ 82-63
INSTRUMENT PANEL
Instrument panel without RPM meter ............ 83 -1
Instrument panel with RPM meter ................. 83 -2
connectors disposal ........................................... 83 -3
Pe rform functional instrument panel ............ 83 -4
Speed transducer .............................................. 83 -5
F uel level transmitter ........................................ 83 -6
Water te mperature sensor ................................ 83 -7
Diagnostic – damages interpretation .............. 83 -8
STEERING - CONNECTOR
Anti-theft mechanism ...................................... 84-1
Under steering wheel control .......................... 84-2
Re ar windows defrosting switch ..................... 84-6
Central locking switch ...................................... 84-7
Pa ssenger electric window sw itch ................... 84-8
Driver electric window switch ......................... 84-9
Hazard sw itch .................................................... 84-10
Electric lighter..........................................................84-11
WINDSCREEN WIPER
Drive mechanism ............................................. 85-1
Diagnostic ........................................................... 85-3 AUTO RADIO
General .............................................................. 86-1
T apes player ...................................................... 86-6 CD Pl
ayer .......................................................... 86-7
C onnectors ........................................................ 86-8
Roof antenna .................................................... 86-9
ELECTRICAL ASSISANCE EQUIPEMENT
Windscreen washing ......................................... 87-1
Re lays and UCE decoder asse mbly from
cockpit ............................................................... 87-2
Cockpit Central Unit ....................................... 87-4
Diagnostic – general ......................................... 87-6
Diagnostic – Failures interpretation ................ 87-11
Diagnostic - Conformity checking ................... 87-14
Diagnostic – States interpretation ................... 87-18
Diagnostic – Damage location algorithm ........ 87-26
WIRING
Airbag - general ................................................ 88-1
Airbag – Electronic control unit ..................... 88-2
Driver’s airbag .................................................. 88-6
Airbag – Special devic es ................................... 88-9
The airbag destroying procedure .................... 88-10
Airbag diagnostic – General ............................ 88-12
Diagnostic – Failure interpretation ................. 88-14
Diagnostic – Conformity checking .................. 88-20
Diagnostic – Help .............................................. 88-22
Diagnostic – Failure locating tree .................... 88-23
Fr ont door wiring protector ............................ 88-24
Re ar door wiring prote ctor .............................. 88-25
ELECTRIC DIAGRAMS
General .............................................................. 89 - 1
Functional diagrams list .................................. 89 - 6
F unctional diagrams list index ............................ 89 - 8
Connections lists - Mass list ............................. 89 - 9
Electric compone nts location on vehicle ......... 89 - 10
Ma ss attachments on vehic le ............................ 89 - 10
Electric compone nts location on the vehic le .... 89 - 11
Cockpit fuse box ................................................ 89 - 14
Fu se box from engine compartment ................ 89 - 16
Wires functions index in connectors and
couplings ........................................................... 89 - 18
Wires functions in connectors and
couplings ........................................................... 89 - 21
Wires functions explanation ............................ 89 - 9581
82
83
84
85
86
87
88
89
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57 - 3
INSIDE ACCESSORIES
Dismo unt :
-t wo side attachment screws (8) of the
upper part dashboard by means of a wrench T
20(“L” shape);
-screws (9) attaching the upper part
dashboard with the l ower part on the driving
post cross member, by means of a screwdriver
with T20 head. Detach from clips placed in points (10) the
upper part dashboard. Sw ing over the windscreen the upper part
dashboard and de tach from c lips poi nts (11)
of the windscreen lower cross beam. Detach from clips the radio from i ts sup-
port.
Disconnect the connectors and the ra dio
antenna (for the vehicle provided with radio-
cassettes player). Disconnect the central l ocking connector
(for the vehicle provided with central locking).
Take out the upper part dashboard from the
cockpit.
REMARK :
Dismounting of the upper part dash-
board, does not imply steering wheel dis-
mounting.
Disconn ect the anti-star ting bushing connec-
tor.
Detach from clips the anti-starting bushing
(12).
8
8
10
9
11
12
13
13 Dismount
the attachme nt screws (13) of the
instrument panel and disconnect the four con-
nectors.
Dashboard
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62
AIR CONDITIONING
62 - 9
Cold air blowing device (DSAF)
Disconnect the climate maintenance blower
connector ( 11) (pull the red part towards arrow
A).
Di smount the attachment screws of the
steering wheel half-case and release from clips
detaching. Dismount the upper part dashboard and
release it from clips.
Dismount the radio-cassettes player. Disconnec t t he c entra l l ocking swi tch
connector (if the vehicle is provided with central
locking). Dismount the right air vent.
Dismount the DSAF attachment screws on
cowl panel and a ttachment screws on climate
maintenance box and release it.
Di smount the attachment screws ( 9) o f the
connection pipe ( 10) on the distributor of RACV
AC-ventilation air and release it.
REMOU NT I NG
Perform the dismounting operations in the
reverse order, taking into consideration that filter
reservoir is to be mounted the last. Fill the air conditioning unit with refrigerant
fluid HFC 134a (0,600 Kg).
86
11
Connector
Pin Denomination 1 Control + air recycling
2 Control + air recycling
3 Blower control speed 1
4 Blower control speed 2
5 Blower control speed 3
9 Climate control blower speed signal
10 Supply + after contact
11 Supply + after contact
12 Blower control speed 4
14 Mass
15 Mass
915
5 1
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INSIDE AND REAR LIGHTING
81
81 - 8
DISMOUNTING
Disconnect the (-) plug of the battery.
Pull the seat ( 1) of the access flap ( 2) to the fuse box located in the cockpit, at the l eft end of
the dashboard. Carefully remove flap ( 2).
Dismount the attaching screws ( 3) of the fuse box on the driving post crossbeam and detach
it from clips (4)
R EMOU NT I NG
Attach in clips ( 4) the fuse box on the driving post crossbeam and mount the screws ( 3).
Carefully mount, the access flap ( 2) to the fuse box.
Connect the battery (-) terminal.
Perform functional tests, noticing the correct operation of all consumers supplied by means
of the cockpit fuse box.
OBSERVATION:
For vehicle equipped with programmable radio-tape player and electronic c lock, af-
ter battery reconnecting, the radio code must be introduced and the clock re-programmed.
If COBRA 3800 or COBRA 3900 alarms have been mounted on the vehicle, in the
fuse box, may be found fuses F29 with value 15 A (mounted in seat (5)) and F 30 with
value 5A (mounted in seat (6)).
Cockpit fuse box
2
1
4
4 3
35 6
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86 - 1
AUTO RA DIO
The au to radio may be fitted in the versions: radio-tapes player and radio with CD player.
RADIO-TAPES P LAYER PRESENTATION
1. On/off key
2. Key for tape fast-forwards up to next song
3. Tape eject key
4. Tape inserting door
5. Keys for tape forwards/backwards
6. Multi-purpose key (audio source selection, sound adjustment, radio frequency selection, and
traffic information
7. Display
8. Keys for radio programs memorizing (key 1 is used also for DOLBY function in tape listenin g)
9. Multi-purpose key (after selecting one function, the adjustments in the areas +, - or > , < are
performed)
CD PLAYER PRESENTATION
1. On/off key
2. CD eject key
3. CD insert door
4. Multi-purpose key (audio source selection, sound adjustment, radio frequency selection, and
traffic information
5. Display
6. Key for radio programs memorizing (key 1 is also used for CD listening)
7. Multi-purpose key (after selecting one function, the adjustments in the areas +, - or > , < are
performed)
General
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86 - 6
AUTO RA DIO
TAPES PLAYER
This function is completely automatic, immediately after the tape is being inserted in the device
through the door provided for this purpose, the tape being oriented with the opening towards right.
Ta p e f a s t forwards
For this purpose, the “sau” key must be pressed. During tape rewinding, the radio may be heard
and on the display the name of the radio station or its frequency will be displayed. The stopping of
the fast forwards is to be performed by pushing on the key next to the one initially pushed. If during
a tape listening, you wish the listening of the other side, push simultaneou sly the key “si”. This tapes
player is an auto-reverse type, so when finishing listening one side of a tape, automatically the sense
will change and the listening of the other side will continue.
The MSS system is to be activated by pushing key “MSS”, enabling the fast forwards of the tape
till the ne xt song, does not matter t he playing sense in use. Deactivation of this function is to be
performed by pushing again key <
Noise reduction – Dolby B function
If you a re using recorded tapes with noise re duction t ype Dolby B, push key <<1>> for a n
optimal sound playing, on the display, Dolby symbol will appear.
Ta pes player
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