2004 Citroen XSARA PICASSO Engine support

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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 8HY 8HV
B1BP2N0C
Tools.
[1]
Engine flywheel peg Ø 12 mm : ().0194C
[2]
Camshaft pulley peg Ø 8 mm : ().0194B
[3]
Crankshaft pulley peg Ø 5 mm : ().0194A
Preliminar
y operations.
Remove:
The front RH wheel.
The front RH splashshield.
The accessories belt
(see corresponding operation).
Uncouple:
The supply unions
(1).
The air/air heat exchanger inlet/outlet pipes
(3).
The exhaust line
(at the flexible pipe).
Disconnect the connector
(2).
Support the engine by means of a roller jack equipped with a chock.
Remove the engine supports
(4) and(5).
C3

Downloaded from www.Manualslib.com manuals search engine ENGINE
193
CHECKING AND SETTING THE VALVE TIMING
Engines: 8HY 8HV
B1BP2N1CB1BP2N2C
Checks.
Rotate the engine to engage it (normal direction of rotation).
Immobilise the engine flywheel at
«a», using tool [1].
Move aside the harness
(6).
Remove: The engine support
(7).
The screw
(8).
The pulley
(9).
The lower timing cover
(10).
The upper timing cover
(11).
The tool
[1].
C3

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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 8HY 8HV
B1BP2N0C
Checks (continued).
Refit:
The engine support (7), tighten to 1,5 ± 0,4 m.daN.
The engine support
(4), tighten to 6,1 ± 0,6 m.daN.
The engine support
(5), tighten to 6 ± 0,6 m.daN.
The electrical harness
(6).
Couple:
The exhaust line, tighten the collar to : 2,5 ± 0,3 m daN.
The fuel supply unions
(1).
The air/air heat exchanger inlet/outlet pipes
(3).
Connect the connector
(2).
Refit:
The accessories belt (see corresponding operation).
The front RH splashshield
(see corresponding operation).
The front RH road wheel, tighten to
9 ±1 m.daN.
Reconnect the battery.
C3

Downloaded from www.Manualslib.com manuals search engine ENGINE
201
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
B1BP304D
Tools.
[1]
Flywheel setting peg: ().0194.C
[2]
Camshaft setting peg:().0194.B
[3]
Crankshaft setting peg: ().0194.A
Checking and setting the timing.
Removing.
Raise and support the vehicle, wheels hanging.
Disconnect the positive and negative terminals of the battery.
Remove: The front RH wheel.
The front RH splashshield.
The accessories drive belt
(see corresponding operation).
Uncouple: The fuel supply unions
(1).
The air/air heat exchanger inlet and outlet pipes
(3).
The exhaust line
(at the flexible pipe).
Disconnect the connecter at
«a».
Remove and move aside the power steering fluid reservoir
(6).
Uncouple, plug and move aside the tube
(2).
Support the engine with a roller jack equipped with a block.
Remove the engine supports
(4)and (5).
XSARA PICASSO

Downloaded from www.Manualslib.com manuals search engine 202
ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
B1EP1E3D
Rotate the engine to drive it in its normal direction of rotation.
Peg the flywheel, using tool
[1]at «b».
Move aside the harness
(7).
Remove:
The engine support
(8).
The screw
(10).
The accessories drive pulley
(9).
The lower timing cover
(11).
The upper timing cov
(12).
The tool
[1].
B1BP305C
XSARA PICASSO

Downloaded from www.Manualslib.com manuals search engine 204
ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
Refitting.
Refit tool [1]at «b».
Remove the screw (10).
Refit:
The upper timing cover
(12).
The lower timing cover (11).
The accessories drive pulley (9).
The screw (10).
Tightening torqueScrew (10)Pretighten to:3 ± 0,3 m.daN.
Angular tighten:180°±5°.
Remove tool [1].
Refit:
The engine support
(8), tighten to 5,5 ± 0,4 m.daN.
The engine support (4), tighten to 6,1 ±0,6 m.daN.
The engine support (5), tighten to 2,5 ±0,2 m.daN.
The electrical harness (7).
The power steering fluid reservoir (6).
XSARA PICASSO
Couple:
The tube (2).
The exhaust line, tighten the clip to 2,5 ± 0,3 m.daN.
The fuel unions (1).
The air/air heat exchanger inlet and outlet pipes (3).
Connect the connector at «a».
Refit:
The accessories drive belt
(see corresponding operation).
The front RH splashshield
(see corresponding operation).
The front RH wheel, tighten to 9 ±1 m.daN.
Reconnect the positive and negative terminals of the battery.
IMPERATIVE:Perform the operations that are necessary following a
reconnection of the battery (see corresponding operation).

Downloaded from www.Manualslib.com manuals search engine 205
ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
B1BP304D
Tools.
[1]
Flywheel setting peg: ().0194.C
[2]
Camshaft setting peg:().0194.B
[3]
Crankshaft setting peg: ().0194.A
Checking and setting the timing.
Removing.
Raise and support the vehicle, wheels hanging.
Disconnect the positive and negative terminals of the battery.
Remove: The front RH wheel.
The front RH splashshield.
The accessories drive belt
(see corresponding operation).
Uncouple:
The fuel supply unions
(1).
The air/air heat exchanger inlet and outlet pipes
(3).
The exhaust line
(at the flexible pipe).
Disconnect the connecter at
«a».
Remove and move aside the power steering fluid reservoir
(6).
Uncouple, plug and move aside the tube
(2).
Support the engine with a roller jack equipped with a block.Remove the engine supports
(4)and (5).
XSARA PICASSO

Downloaded from www.Manualslib.com manuals search engine 206
ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
B1EP1E3D
Rotate the engine to drive it in its normal direction of rotation.
Peg the flywheel at
«b». using tool [1].
Move aside the harness
(7).
Remove:
The engine support
(8).
The screw
(10).
The accessories drive pulley
(9).
The lower timing cover
(11).
The upper timing cov
(12).
The tool
[1].
B1BP305C
XSARA PICASSO