2004 Citroen XSARA PICASSO Engine support

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ENGINESPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Engine: 8HZ
RH engine support
(1) : 2 ± 0,2
(9) : 2,5 ± 0,2
(10) : 4,5 ± 0,5
(11) : 4,5 ± 0,5(12): 6 ± 0,6
RH lower engine support
(8):5,7 ±0,9
Torque reaction rod.
(2) : 4,5 ± 0,5
(3) : 4,5 ± 0,5
(4) : 4,5 ± 0,5
LH engine support
(5) : 6,5 ± 0,6
LH lower engine support
(6):2,2 ± 0,2
(7) : 2 ± 0,2
B1BP2WLP
XSARA

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ENGINE
SPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Engines8HX 8HW 8HZ
Diesel injection circuit
Sphericalbase screws for diesel injection fixing fork 0,3 ± 0,1Fuel high pressure common injection rail on engine block 2 ± 0,2
Unions on fuel high pressure common injection rail
Pretightening1,7± 0,2
Tightening2,25 ± 0,2
Diesel injection pump on support
Union on diesel injection 2,25 ± 0,2
Diesel injection pump pulley 5 ± 0,5
Union on diesel high pressure pump2,25 ±0,2
Cooling circuit
Coolant pump
Pretightening0,3 ± 0,06
Tightening1 ± 0,1
Coolant outlet housing
Pretightening0,3 ± 0,06
Tightening0,7 ±0,08
C3 C3 PLURIEL XSARA

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ENGINESPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Engines: 8HV 8HY
RH engine support
Screw (1) : 6 ± 0,6
Screw (2) : 6 ± 0,6
RH lower engine support
Screw (3) : 5,7 ± 0,5
LH upper engine support
Screw (7):6 ±0,6
Screw (8) : 5,5 ± 0,5
LH lower engine support
Screw (6) : 5,4 ± 0,5
Torque reaction rod
Screw (4) : 6 ± 0,6
Screw (5) : 6 ± 0,6
B1BP2MNP
C3

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ENGINE
SPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Engines8HV 8HY
Crankshaft
Bearing cap fixing screw
Tightening3 ± 0,3
Angular tightening140° ± 1°,4’
Crankshaft pullet hub
Angular tightening180°±5°
Cylinder block
Oil sump1 ±0,1
Timing belt tensioner roller 4 ± 0,4
Timing belt guide roller
2,5 ±0,2
Timing belt guide roller support
Cylinder head
Camshaft bearing cap cover
1 ±0,1
Inlet manifold
Exhaust manifold2,5 ± 0,2
Cylinder head cover Screws (M6) to 1 ± 0,2
Camshaft pinion4,3 ± 0,4
Fuel high pressure pump pinion 5 ± 0,5
C3

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ENGINE
SPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Engines: 9HZ 9HY
Torque reaction rod
1 : 5,4 ± 0,8
2 : 5,4 ± 0,8
13 : 6 ± 0,9
LH upper engine support
3 : 2,1 ± 0,2
4 : 5 ± 0,5
LH lower engine support
5 : 2,1 ± 0,2
6 : 5,7 ± 0,8
RH lower engine support
7 : 5,5 ± 0,5
RH engine support
8:4,5 ±0,4
9 : 4,5 ± 0,6
10:2,5 ±0,6
11:2,1 ± 0,2
12 : 6,1 ± 0,6
B1BP2Z4P
XSARA PICASSO

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ENGINESPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Engines9HZ 9HY
Lubrication circuit
Oil pump assembly
Pretightening0,5 ± 0,1
Tightening0,9 ± 0,1
Oil/coolant heat exchanger 1 ± 0,2
Turbocharger lubrication pipe3 ± 0,5
Diesel injection circuit
Injector fixing flange nut
Pretightening4 ± 0,1
Angular tightening65° ± 5°
Fuel high pressure common injection rail on engine block 2,2 ± 0,2Union on fuel high pressure common injection rail
Pretightening1,7 ±0,2
Tightening2,2 ±0,2
Diesel injection pump on support2,2 ± 0,2
Union on diesel injector
Pretightening2 ± 0,5
Tightening2,5 ±0,3
XSARA PICASSO

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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Engine: KFU
B1BP2LTC
Tools.
[1]Plyers for removing plastic pegs: 7504 –T
[2]Belt tension measuring instrument (SEEM): 4122 –T
Removing.
Raise and support the vehicle, front wheels hanging.
Disconnect the battery.
Remove the front RH wheel and the front RH splashshield, using tool
[1].
Vehicle without air conditioning.Removing.Slacken the tension, screw(2), screw (3)and screw(1).
Push back the alternator towards the engine.
Remove the auxiliary equipment drive belt.
Refitting.Refit the auxiliary equipment drive belt.
Respect the following sequence :
Crankshaft pinion, alternator pulley.
Position tool
[2]on the belt. Tighten the screw (1)to tension the belt to 55 ±3 SEEM units. Tighten screw (3), screw (2).
Remove tool [2]. Complete the refitting in the opposite order to removal.
B1BP2LSC
C3

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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT 2002XSARA
Tools.
[1]
Belt tension measuring instrument :4122T
(1)
Tensioning screw.
(2)Roller support fixing screw (3).
Lightly tighten the screws
(2).
Place the tool
[1]on the belt.
Tension the belt using the screw
(1).
• Reused belt
90 SEEM units.
• New belt
120 SEEM units.
Tighten the screws
(2)to 2 m.daN.
Remove the tool
[1].
Rotate the crankshaft by 3 turns
(direction of rotation).
Check the belt tension using the tool
[1], and adjust (if necessary).
Without air conditioning.
B1EP12YCB1EP12XC
Engine: RFS