2004 Citroen C3 PLURIEL stop

Downloaded from www.Manualslib.com manuals search engine 314
CLUTCH
GEARBOX
TRANSMISSION
MA/5 PILOTED MANUAL GEARBOX
Engines: KFV 8HX
(23)Driven pinion (4th gear).(24)Driven pinion (5th gear).(25)5th gear synchroniser.
Tightening torques (m.daN).
(4)
Bearing stop screw(x4): 1,8 ± 0,2
(6)
Intermediate plate(11 fixing screws):5 ± 0,5
(7)
Gearbox casing(15 fixing screws): 1,9 ± 0,216 fixing screws RPO 9784
17 fixing screws RPO 9786

(8)Clutch bearing guide screw(3 fixing screws):0,6 ± 0,15
B2CP3SRP
C2

Downloaded from www.Manualslib.com manuals search engine 323
CLUTCH
GEARBOX
TRANSMISSION
CHECKS AND ADJUSTMENTS: MA/5 GEARBOX CONTROLS
Engines: HFX KFV KFU NFU 8HX 8HW
Adjustment.
WARNING: Do not use any tool to detach the balljoints.
The gear selection control and gear engagement control
cables cannot be adjusted.
To unlock the balljoint, press at
«a»then pull the balljoint
upwards.
To release the sleeve stops, pull the needles
«b», in the
direction of the arrow, then disengage the sleeve stops from
their supports.
B2CP3J1D
B2CP3J0D
C2 C3 C3 PLURIEL

Downloaded from www.Manualslib.com manuals search engine 327
CLUTCH
GEARBOX
TRANSMISSION
CHECKS AND ADJUSTMENTS: BE4/5 GEARBOX CONTROLS
Engines: 8HV 8HY
Adjustment.
The gear selection control and gear engagement
control cables cannot be adjusted.
To release the balljoint, press at
«d»then pull the
balljoint upwards.
To release sleeve stops:
Press on the tabs of the clip
(6)at «a».
Disengage the sleeve stops from their supports.
B2CP3J6D
C3

Downloaded from www.Manualslib.com manuals search engine 342
CLUTCH
GEARBOX
TRANSMISSION
AL4 AUTOMATIC GEARBOX
Gearbox end.
The automatic gearbox is controlled by a cable.
«c»or «d»Pushbutton.
(1)Control lever with balljoint.
(2)Automatic adjustment (pull out the button to adjust the control, push it in to lock the
adjustment of the control).
(3)Sleeve stop.
(4)Selection control locking clip (5)on the sleeve stop(3).
Engines: KFV RFN
C3 XSARA PICASSO
B2CP3H8CB2CP3N7C
XSARA PICASSOC3

Downloaded from www.Manualslib.com manuals search engine 344
CLUTCH
GEARBOX
TRANSMISSION
AL4 AUTOMATIC GEARBOX
Gearbox end.
(1)
Control lever.
(2)Automatic adjustment.
(3) Sleeve stop.
The automatic gearbox is controlled by a cable.
Engines: NFU RFN RHZ
XSARA
XSARA

Downloaded from www.Manualslib.com manuals search engine 353
CLUTCH
GEARBOX
TRANSMISSION
DRAINING / FILLING / TOPUP: AL4 GEARBOX
Thread of oil then "dripdrip".
Refit the plug (3), Tighten to 2,4± 0,2 m.daN.
"Dripdrip" or nothing.
Refit the oil level plug (3).
Stop the engine.Add
0.5 litresextra oil into the gearbox.
Repeat the oil level procedure.
NOTE:The level is correct at the moment the thread of oil becomes “dripdrip”.
Refit the oil level plug
(3)(equipped with a new seal), tighten to2,4±0,2 m.daN.
Checking the oil level (continued).
Refit the oil filler plug (3) (equipped with a new seal), tighten to 2,4± 0,2 m.daN.
An excessive level of oil can lead to the following consequences:
Oil heating up abnormally,
Oil leaks.
A level that is too low will result in the destruction of the gearbox.
Engines: KFV NFU RFN RHZ
C3 XSARA XSARA PICASSO
B2CP3AZD

Downloaded from www.Manualslib.com manuals search engine 359
AXLES
SUSPENSION
STEERING
REAR AXLE
Tightening torques (m.daN).
(25) Rear axle fixing screw: 10 ± 1
(26)Antiroll bar:
(27)Rear axle crossmember:
(28)Rear suspension arm silentblock yoke:
(29)Rear suspension arm silentblock:
(30)Yoke / suspension arm fixing screw:7 ± 0,5
(31)Rear suspension arm:
(32)Stub axle bearing nut: 20 ± 2
(33)Damper:
(34)Damper upper fixing:4,5 ± 0,4
(35) Damper lower fixing: 9,3 ± 0,9
(36)Suspension springs:
(37)Travel stop:
(38)Secondary brake cable guide support:
Private vehicles Antiroll bar
Europe
Diameter (mm)
HFX KFV20,5
(tubular)
8HX 23,5 (tubular)
NFU 25 (solid)
Vehicle entreprise Diameter (mm)
8HX 20,5
(tubular)
CRD vehiclesDiameter (mm)
8HX 20,5
(tubular)
NFU 25,5 (tubular)B3DP09UP
C2

Downloaded from www.Manualslib.com manuals search engine 360
AXLES
SUSPENSION
STEERING
SUSPENSION
FRONT AXLE
(1)Nut fixing suspension leg on body: 6,5 ± 0,6
(2)
Damper
(16)Cup
(17)Damper nut: 6,5 ± 0,6
(18)
Damper cup
(19)Ball bearing
(20)Spring thrust cup
(21)Travel stop cup
(22)Suspension spring
(23) Damper rod rpotector
(24) Travel stop
B3BP180D
C2