2004 CHRYSLER VOYAGER Power system

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Page 2423 of 2585

CHRYSLER VOYAGER 2004  Service Manual inserted in a small well in the body of the expansion
valve that is filled with a special silicone-based ther-
mal grease. A small molded plastic push-in retainer
secures the sensor to a threaded hole

Page 2426 of 2585

CHRYSLER VOYAGER 2004  Service Manual (5) Remove the mode door actuator from the distri-
bution housing.
INSTALLATION
(1) Position the mode door actuator onto the HVAC
distribution housing. If necessary, rotate the actuator
slightly to al

Page 2427 of 2585

CHRYSLER VOYAGER 2004  Service Manual WARNING: THE HEAT SINK FOR THE BLOWER
MOTOR POWER MODULE MAY GET VERY HOT
DURING NORMAL OPERATION. IF THE BLOWER
MOTOR WAS TURNED ON PRIOR TO SERVICING
THE BLOWER MOTOR POWER MODULE, WAIT
FIVE MINUTES

Page 2429 of 2585

CHRYSLER VOYAGER 2004  Service Manual CONTROLS - REAR
TABLE OF CONTENTS
page page
A/C-HEATER CONTROL
DESCRIPTION.........................34
OPERATION...........................34
REMOVAL.............................34
INSTALLATION........

Page 2432 of 2585

CHRYSLER VOYAGER 2004  Service Manual BLOWER MOTOR RELAY
DESCRIPTION
The blower motor relay is a International Stan-
dards Organization (ISO) mini-relay (Fig. 4). Relays
conforming to the ISO specifications have common
physical dimensions

Page 2433 of 2585

CHRYSLER VOYAGER 2004  Service Manual Refer to the appropriate wiring information for
diagnosis and testing of the micro-relay and for com-
plete HVAC wiring diagrams.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Unl

Page 2436 of 2585

CHRYSLER VOYAGER 2004  Service Manual (6) Install the screw that secures the front of the
rear HVAC housing to the right quarter inner panel.
Tighten the screw to 11 N´m (97 in. lbs.).
(7) Install the screw that secures the back of the
r

Page 2441 of 2585

CHRYSLER VOYAGER 2004  Service Manual (2) Engage the retainer features on the top of the
outlet housing with their receptacles at the top of the
center bezel, then roll the bottom of the outlet hous-
ing downwards towards the center bezel