2004 CHRYSLER VOYAGER service

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Page 1294 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
(1) Snap the left side of the Integrated Power Mod-
ule (IPM) housing in its mounting bracket and con-
nect the various electrical connectors. Care must be
taken that the Connector Positi

Page 1295 of 2585

CHRYSLER VOYAGER 2004  Service Manual POWER OUTLET
DESCRIPTION
Accessory power outlets are standard equipment on
this model. Two power outlets are installed in the
instrument panel center lower bezel, which is located
near the bottom of t

Page 1300 of 2585

CHRYSLER VOYAGER 2004  Service Manual TIMING BELT AND SPROCKET(S)
REMOVAL
REMOVAL - TIMING BELT...............63
REMOVAL - CAMSHAFT SPROCKETS.....64
REMOVAL - CRANKSHAFT SPROCKET....64
CLEANING............................64
INSTALLATION
I

Page 1305 of 2585

CHRYSLER VOYAGER 2004  Service Manual CONDITION POSSIBLE CAUSES CORRECTION
OIL CONSUMPTION OR SPARK
PLUGS FOULED1. PCV system malfunction. 1. Check system and repair as
necessary. (Refer to 25 -
EMISSIONS CONTROL/
EVAPORATIVE EMISSIONS/PC

Page 1307 of 2585

CHRYSLER VOYAGER 2004  Service Manual Calibrate the tester according to the manufactur-
ers instructions. The shop air source for testing
should maintain 483 kPa (70 psi) minimum, 1,379
kPa (200 psi) maximum, with 552 kPa (80 psi) rec-
o

Page 1310 of 2585

CHRYSLER VOYAGER 2004  Service Manual REMOVAL - ENGINE ASSEMBLY
(1) Perform fuel pressure release procedure (Refer
to 14 - FUEL SYSTEM/FUEL DELIVERY - STAN-
DARD PROCEDURE)
(2) Disconnect battery negative cable.
(3) Remove air cleaner hou

Page 1313 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION - ENGINE ASSEMBLY
(1) Position engine and transmission assembly
under vehicle and slowly lower the vehicle over the
engine and transmission.
(2) Align engine and transmission mounts to
at

Page 1315 of 2585

CHRYSLER VOYAGER 2004  Service Manual DESCRIPTION SPECIFICATION
Bore DiameterÐPiston
Pin20.96±20.98 mm
(0.8252±0.8260 in.)
Bore DiameterÐ
Crankshaft End53.007±52.993 mm
(2.0868±2.0863 in.)
Side Clearance 0.13±0.38 mm
(0.005±0.015