2004 CHRYSLER VOYAGER wheel

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Page 269 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
INSTALLATION - FRONT DISC BRAKE CALIPER
(CONTINENTAL TEVES BRAKES)
CAUTION: TRW and Continental Teves brake cali-
pers are not interchangeable. Each caliper is specif-
ically designed for

Page 270 of 2585

CHRYSLER VOYAGER 2004  Service Manual (1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pedal
depressor (holding) tool. This is done to isolate the
master cylinder from the brake hydrauli

Page 272 of 2585

CHRYSLER VOYAGER 2004  Service Manual (7) Reinstall the caliper on the vehicle and bleed
the brakes as necessary. Refer to Installation in this
section.
INSTALLATION - REAR DISC BRAKE CALIPER
(1) Completely retract caliper piston back int

Page 273 of 2585

CHRYSLER VOYAGER 2004  Service Manual specification. Then repeat the tightening sequence to
the full specified torque of 135 N´m (100 ft. lbs.).(8) Lower the vehicle.
(9) Remove the brake pedal depressor (holding)
tool. (10) Bleed the hy

Page 274 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Install the disc brake caliper over the brake
shoes on the brake caliper adapter. (4) Align the caliper guide pin bolt holes with the
guide pins. Install the caliper guide pin bolts and
tighten th

Page 275 of 2585

CHRYSLER VOYAGER 2004  Service Manual Use only brake fluid that was stored in a tightly-
sealed container. DO NOT use petroleum-based fluid because seal
damage will result. Petroleum based fluids would be
items such as engine oil, transmi

Page 277 of 2585

CHRYSLER VOYAGER 2004  Service Manual CAUTION: When replacing a master cylinder, be
sure to use the correct master cylinder for the type
of brake system the vehicle is equipped with.The body of the master cylinder is an anodized alu-
minu

Page 282 of 2585

CHRYSLER VOYAGER 2004  Service Manual (12) Disconnect wiring harness connectors (as
equipped) from clockspring, multi-function switch,
SKIM module, ignition switch and BTSI solenoid. (13) If equipped, disconnect PRNDL cable from
shift lev