2004 CHEVROLET SILVERADO four wheel drive

Dolly Towing
Two-Wheel-Drive Vehicles
Notice:If you tow your vehicle with all four wheels
on the ground, the drivetrain components could
be damaged. The repairs would not be covered by
your warranty. Do not tow your vehicle with all
four wheels on the ground.Two-wheel-drive vehicles should not be towed with the
rear wheels on the ground. Two-wheel-drive
transmissions have no provisions for internal lubrication
while being towed.
Two-wheel-drive vehicles can be dolly towed with the
front wheels on the ground provided that the wheels are
straight and the steering column has been locked.
Four-Wheel-Drive and All-Wheel-Drive
Vehicles
Notice:Towing an all-wheel-drive vehicle with all
four wheels on the ground, or even with only two of
its wheels on the ground, will damage drivetrain
components. Do not tow an all-wheel-drive vehicle if
any of its wheels will be on the ground.
If your vehicle is equipped with all-wheel-drive, and the
Silverado SS package, your vehicle was not designed
to be towed with any of its wheels on the ground. If your
vehicle must be towed, seeTowing Your Vehicle on
page 4-52.
For four-wheel-drive vehicles use the following
procedure to tow your vehicle:
1. Drive the vehicle up onto the tow dolly.
2. Shift an automatic transmission to PARK (P), or a
manual transmission to FIRST (1).
3. Turn the engine off, but leave the ignition on.
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4. Firmly set the parking brake.
5. Securely attach the vehicle being towed to the
tow dolly.
{CAUTION:
Shifting a four-wheel-drive vehicle’s transfer
case into NEUTRAL can cause your vehicle to
roll even if the transmission is in Park (P) for
an automatic transmission, or if your vehicle is
in gear, for a manual transmission. You or
others could be injured. Make sure the parking
brake is rmly set before you shift the transfer
case to NEUTRAL.
6. Shift the transfer case to NEUTRAL. See
Four-Wheel Drive on page 2-36for the proper
procedure to select the neutral position for
your vehicle.
7. Release the parking brake only after the
vehicle being towed is rmly attached to the
towing vehicle.
8. Turn the ignition off and lock the steering column.
Loading Your Vehicle
It is very important to know how much weight your
vehicle can carry. This weight is called the vehicle
capacity weight and includes the weight of all occupants,
cargo and all nonfactory-installed options. Two labels
on your vehicle show how much weight it may properly
carry, the Tire and Loading Information label and the
Certication/Tire label.
{CAUTION:
Do not load your vehicle any heavier than the
GVWR, or either the maximum front or rear
GAWR. If you do, parts on your vehicle can
break, and it can change the way your vehicle
handles. These could cause you to lose
control and crash. Also, overloading can
shorten the life of your vehicle.
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If you have a 5-speed manual transmission and you are
towing a trailer, it’s better not to use FIFTH (5) gear.
Just drive in FOURTH (4) gear (or, as you need
to, a lower gear).
If you have a 6-speed manual transmission and you
are towing a trailer, it’s better not to use SIXTH (6)
gear. Drive in FIFTH (5) gear (or, as you need to, a
lower gear).
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If you turn your
engine off immediately after towing at high altitude
on steep uphill grades, your vehicle may show signs
similar to engine overheating. To avoid this, let the
engine run while parked, preferably on level ground, with
the automatic transmission in PARK (P) for a few
minutes before turning the engine off. For manual
transmissions, let the engine run while parked,
preferably on level ground, with the transmission out of
gear and the parking brake applied, for a few minutes
before turning the engine off. If you do get the overheat
warning, seeEngine Overheating on page 5-38.Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill, here’s
how to do it:
1. Apply your regular brakes, but don’t shift into
PARK (P) yet for an automatic transmission,
or into gear for a manual transmission.
2. Have someone place chocks under the
trailer wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake and shift into PARK (P) for an
automatic transmission, or REVERSE (R) for a
manual transmission.
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5. If you have a four-wheel-drive vehicle, be sure
the transfer case is in a drive gear and not
in NEUTRAL.
6. Release the regular brakes.
{CAUTION:
It can be dangerous to get out of your vehicle
if the shift lever is not fully in PARK (P) with the
parking brake rmly set. Your vehicle can roll.
If you have left the engine running, the vehicle
can move suddenly. You or others could be
injured. To be sure your vehicle will not move,
even when you are on fairly level ground, use
the steps that follow.
Always put the shift lever fully in PARK (P) with
the parking brake rmly set.
If the transfer case on four-wheel-drive vehicles
is in NEUTRAL, your vehicle will be free to roll,
even if your shift lever is in PARK (P). So, be
sure the transfer case is in a drive gear — not
in NEUTRAL.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
Start your engine
Shift into a gear
Release the parking brake
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store
the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. SeeScheduled Maintenance on
page 6-4for more information. Things that are especially
important in trailer operation are automatic transmission
uid (don’t overll), engine oil, axle lubricant, belt,
cooling system and brake system. Each of these is
covered in this manual, and the Index will help you nd
them quickly. If you’re trailering, it’s a good idea to
review these sections before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
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Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E-85 (85% Ethanol).................................5-8
Fuels in Foreign Countries...............................5-9
Filling Your Tank............................................5-9
Filling a Portable Fuel Container.....................5-11
Checking Things Under the Hood....................5-12
Hood Release..............................................5-12
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-20
Engine Air Cleaner/Filter................................5-25
Automatic Transmission Fluid
(Except Allison Transmission
®) ....................5-27
Automatic Transmission Fluid
(Allison Transmission
®) ...............................5-30
Manual Transmission Fluid.............................5-33
Hydraulic Clutch...........................................5-34Engine Coolant.............................................5-35
Coolant Surge Tank Pressure Cap..................5-38
Engine Overheating.......................................5-38
Cooling System............................................5-41
Engine Fan Noise.........................................5-46
Power Steering Fluid.....................................5-46
Windshield Washer Fluid................................5-47
Brakes........................................................5-49
Battery........................................................5-52
Jump Starting...............................................5-53
All-Wheel Drive..............................................5-58
Rear Axle.......................................................5-59
Four-Wheel Drive............................................5-60
Noise Control System.....................................5-61
Tampering with Noise Control System
Prohibited.................................................5-61
Bulb Replacement..........................................5-63
Halogen Bulbs..............................................5-63
Headlamps..................................................5-63
Front Turn Signal, Sidemarker and
Daytime Running Lamps.............................5-65
Roof Marker Lamps......................................5-66
Center High-Mounted Stoplamp (CHMSL)
and Cargo Lamp.......................................5-68
Section 5 Service and Appearance Care
5-1

If you spill brake uid on your vehicle’s painted
surfaces, the paint nish can be damaged. Be
careful not to spill brake uid on your vehicle. If
you do, wash it off immediately. SeeAppearance
Care on page 5-114.
Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedal rmly).
{CAUTION:
The brake wear warning sound means that
soon your brakes will not work well. That
could lead to an accident. When you hear
the brake wear warning sound, have your
vehicle serviced.Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are rst applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque specications.
Brake linings should always be replaced as complete
axle sets.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a brake stop, your disc brakes
adjust for wear.
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Notice:If the other vehicle’s system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. If you have a vehicle with a diesel engine with two
batteries (or more), you should know before you
begin that, especially in cold weather, you may not
be able to get enough power from a single
battery in another vehicle to start your diesel engine.
If your vehicle has more than one battery, use
the battery that’s closer to the starter – this
will reduce electrical resistance.
3. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren’t touching
each other. If they are, it could cause a ground
connection you don’t want. You wouldn’t be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake rmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL before setting the parking brake. If
you have a four-wheel-drive vehicle, be sure
the transfer case is in a drive gear not in NEUTRAL.Notice:If you leave your radio or other accessories
on during the jump starting procedure, they could
be damaged. The repairs would not be covered
by your warranty. Always turn off your radio and
other accessories when jump starting your vehicle.
4. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or accessory power outlets. Turn off the
radio and all lamps that aren’t needed. This
will avoid sparks and help save both batteries. And
it could save your radio!
5. Open the hoods and locate the positive (+) and
negative (−) terminal locations of the other vehicle.
Your vehicle has a remote positive (+) jump
starting terminal and a remote negative (−) jump
starting terminal. You should always use these
remote terminals instead of the terminals on
the battery.
The remote positive (+) terminal is located behind a
red plastic cover, if equipped, near the engine
accessory drive bracket. To uncover the remote
positive (+) terminal, open the red plastic cover,
if equipped.
The remote negative (−) terminal is located on the
engine drive bracket on all V8 and diesel engines,
and on the thermostat housing on the 8.1L engine.
On V8 engines it is marked “GND.”
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To get an accurate reading, the vehicle should be on a
level surface.
The proper level for the 1500 Series is from
5/8 inch to 1 5/8 inch (15 mm to 40 mm) below the
bottom of the ller plug hole.
The proper level for the 1500 HD Series,
2500 Series, 2500 HD, and 3500 Series is from 0 to
1/2 inch (0 to 13 mm) below the bottom of the
ller plug hole.
The proper level for the 1500 and 2500 Series
vehicles with QUADRASTEER™ (4-Wheel Steer) is
from 0 to 1/4 inch (0 to 6 mm) below the ller
plug hole.
Add only enough uid to reach the proper level.
What to Use
To determine what kind of lubricant to use see
Recommended Fluids and Lubricants on page 6-13.
Four-Wheel Drive
Lubricant checks in this section also apply to these
vehicles. However, there are two additional systems that
need lubrication.
Transfer Case
When to Check Lubricant
It is not necessary to regularly check transfer case uid
unless you suspect there is a leak or you hear an
unusual noise. A uid loss could indicate a problem.
Have it inspected and repaired.
How to Check Lubricant
Manual Transfer Case
5-60