2004 CHEVROLET MALIBU engine

Normal Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your dealer.
Part GM Part Numbers ACDelco®Part
Numbers
Engine Air Cleaner/Filter 24577608 A1615C
Engine Oil Filter
2.2L Engine
3.5L Engine24460713
25010792PF2244G
PF47
Spark Plugs
2.2L Engine
3.5L Engine25337472
1256838741–981
41–101
Windshield Wiper Blades
Passenger’s Side
Driver’s Side19.6 inches (48.0 cm)
22.0 inches (56.0 cm)50.0 cm
55.0 cm
6-13

Engine Drive Belt Routing
6-14

Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s
performance. Your vehicle uses on-board vehicle
computers to monitor emission control components to
optimize fuel economy, to monitor conditions for air bag
deployment and, if so equipped, to provide anti-lock
braking and to help the driver control the vehicle
in difficult driving situations. Some information may be
stored during regular operations to facilitate repair
of detected malfunctions; other information is stored only
in a crash or near crash event by computer systems
commonly called event data recorders (EDR).In a crash or near crash event, computer systems, such
as the Air Bag Sensing and Diagnostic Module (SDM)
in your vehicle may record information about the
condition of the vehicle and how it was operated, such
as engine speed, brake applications, throttle position,
vehicle speed, safety belt usage, air bag readiness, air
bag performance data, and the severity of a collision.
This information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
To read this information, special equipment is needed
and access to the vehicle or the SDM is required.
GM will not access information about a crash event or
share it with others other than
with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
in response to an official request of police or similar
government office,
as part of GM’s defense of litigation through the
discovery process, or
as required by law.
7-10

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-12

A
Accessory Power Outlets.................................3-20
Adding Washer Fluid.......................................5-34
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment............................5-87
Adjustable Throttle and Brake Pedal..................2-24
Adjusting the Speakers
(Balance/Fade)....................3-55, 3-62, 3-73, 3-86
Air Bag
Readiness Light..........................................3-34
Air Bag Systems.............................................1-52
How Does an Air Bag Restrain?....................1-58
Servicing Your Air Bag-Equipped Vehicle.........1-60
What Makes an Air Bag Inate?....................1-58
What Will You See After an Air Bag Inates?......1-58
When Should an Air Bag Inate?...................1-57
Where Are the Air Bags?..............................1-54
Air Cleaner/Filter, Engine.................................5-22
Airbag Sensing and Diagnostic Module (SDM).......7-10
AM .............................................................3-116
Antenna, Backglass.......................................3-119
Antenna, Fixed Mast......................................3-118
Antenna, XM™ Satellite Radio Antenna
System.....................................................3-119
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-37Appearance Care............................................5-78
Care of Safety Belts....................................5-81
Chemical Paint Spotting...............................5-84
Cleaning the Inside of Your Vehicle................5-78
Cleaning the Outside of Your Vehicle..............5-81
Finish Damage............................................5-83
Sheet Metal Damage...................................5-83
Underbody Maintenance...............................5-84
Vehicle Care/Appearance Materials................5-84
Weatherstrips..............................................5-81
Arming the System.........................................2-18
Audio Speakers..............................................3-98
Audio System(s).............................................3-52
Audio Steering Wheel Controls....................3-115
Backglass Antenna.....................................3-119
Care of Your Cassette Tape Player...............3-117
Care of Your CD and DVD Player................3-118
Care of Your CDs and DVDs.......................3-118
Fixed Mast Antenna...................................3-118
Radio with Cassette and CD.........................3-69
Radio with CD....................................3-53, 3-58
Radio with Six-Disc CD................................3-82
Rear Seat Audio (RSA).....................3-111, 3-113
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-53
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-52
1

Center Console Storage Area...........................2-45
Center High-Mounted Stoplamp (CHMSL)...........5-47
Chains, Tires..................................................5-64
Charging System Light....................................3-35
Check
Engine Light...............................................3-39
Check Engine Light.........................................3-39
Checking Coolant............................................5-25
Checking Engine Oil........................................5-17
Checking Your Restraint Systems......................1-60
Chemical Paint Spotting...................................5-84
Child Restraints
Child Restraint Systems...............................1-38
Infants and Young Children...........................1-34
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-44
Older Children.............................................1-31
Securing a Child Restraint Designed for the
LATCH System........................................1-46
Securing a Child Restraint in a Rear Seat
Position..................................................1-46
Securing a Child Restraint in the Right Front
Seat Position...........................................1-49
Top Strap...................................................1-42
Top Strap Anchor Location............................1-43
Where to Put the Restraint...........................1-41Cleaning
Inside of Your Vehicle..................................5-78
Outside of Your Vehicle................................5-81
Underbody Maintenance...............................5-84
Video Screen............................................3-118
Weatherstrips..............................................5-81
Your DVD Player.......................................3-118
Cleaning Aluminum Wheels..............................5-83
Cleaning Exterior Lamps/Lenses.......................5-82
Cleaning Fabric/Carpet....................................5-78
Cleaning Glass Surfaces..................................5-80
Cleaning Interior Plastic Components.................5-80
Cleaning Leather............................................5-80
Cleaning the Top of the Instrument Panel...........5-80
Cleaning Tires................................................5-83
Cleaning Ultra Lux Suede................................5-80
Cleaning Vinyl................................................5-80
Cleaning Windshield and Wiper Blades..............5-82
Climate Control System...................................3-21
Automatic...................................................3-25
Outlet Adjustment........................................3-30
Compact Spare Tire........................................5-77
Content Theft-Deferrent....................................2-18
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-47
3

Coolant
Engine Temperature Gage............................3-39
Engine Temperature Warning Light.................3-38
Heater, Engine............................................2-25
Surge Tank Pressure Cap.............................5-26
Cooling System..............................................5-29
Cruise Control................................................3-10
Cruise Control Light........................................3-43
Cupholder(s)..................................................2-44
Current and Past Model Order Forms................7-13
Customer Assistance Information
Courtesy Transportation.................................. 7-8
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-6
Reporting Safety Defects to General Motors.......7-12
Reporting Safety Defects to the Canadian
Government............................................7-12
Reporting Safety Defects to the United States
Government............................................7-11
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-12D
Daytime Running Lamps (DRL).........................3-17
Defensive Driving............................................. 4-2
Defogging and Defrosting.........................3-24, 3-29
Delayed Headlamps........................................3-18
Delayed Locking.............................................2-12
Dinghy Towing................................................4-32
Disarming the System.....................................2-19
Doing Your Own Service Work........................... 5-4
Dolly Towing..................................................4-34
Dome Lamp...................................................3-19
Door
Delayed Locking..........................................2-12
Door Ajar Reminder.....................................2-12
Locks........................................................2-10
Power Door Locks.......................................2-11
Programmable Automatic Door Locks.............2-12
Driver
Position, Safety Belt.....................................1-16
Six-Way Power Seat...................................... 1-3
Driver Information Center (DIC).........................3-45
DIC Operation and Displays..........................3-46
DIC Warnings and Messages........................3-50
4

Driving
At Night.....................................................4-16
City...........................................................4-21
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-22
Hill and Mountain Roads..............................4-24
In Rain and on Wet Roads...........................4-18
Winter........................................................4-26
Driving On Grades..........................................4-45
Driving on Snow or Ice....................................4-27
Driving Through Deep Standing Water...............4-20
Driving Through Flowing Water.........................4-20
Driving with a Trailer.......................................4-44
DVD
Cleaning the Video Screen..........................3-118
Cleaning Your DVD Player..........................3-118
Distortion..................................................3-116
Rear Seat Entertainment System...................3-96
DVD Messages.............................................3-102
DVD Player..................................................3-100
E
Electrical System
Add-On Equipment......................................5-87
Fuses........................................................5-88
Headlamp Wiring.........................................5-87Electrical System (cont.)
Power Windows and Other Power Options......5-87
Windshield Wiper Fuses...............................5-87
Electronic Range Select Mode..........................2-29
Emergency Trunk Release Handle.....................2-14
Emissions Inspection and Maintenance
Programs...................................................3-41
Engine
Air Cleaner/Filter.........................................5-22
Battery.......................................................5-38
Check and Service Engine Soon Light............3-39
Coolant......................................................5-24
Coolant Heater............................................2-25
Coolant Temperature Gage...........................3-39
Coolant Temperature Warning Light................3-38
Drive Belt Routing.......................................6-14
Engine Compartment Overview......................5-14
Exhaust.....................................................2-33
Oil .............................................................5-17
Overheating................................................5-27
Starting......................................................2-23
Engine Compartment Fuse Block......................5-91
Engine Cooling When Trailer Towing..................4-46
Engine Oil Additives........................................5-20
Enhanced Traction System (ETS)........................ 4-9
Active Light................................................3-38
Warning Light.............................................3-37
5