2004 CHEVROLET EXPRESS CARGO VAN transmission

Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner’s Information
Owner publications are written specically for owners
and intended to provide basic operational information
about the vehicle. The owner’s manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner’s Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00
Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE: $25.00
7-12

Audio System(s) (cont.)
Theft-Deterrent Feature................................3-72
Understanding Radio Reception.....................3-73
Automatic Transmission
Fluid..........................................................5-19
Operation...................................................2-24
B
Backing Up....................................................4-48
Battery..........................................................5-42
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-17
Before Leaving on a Long Trip.........................4-23
Brake
Parking......................................................2-26
System Warning Light..................................3-31
Brake Adjustment............................................5-41
Brake Fluid....................................................5-39
Brake Pedal Travel.........................................5-41
Brake Wear...................................................5-41
Brakes..........................................................5-39
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-20
Bulb Replacement...........................................5-52
Front Turn Signal, Sidemarker and Parking
Lamps....................................................5-54
Halogen Bulbs............................................5-52Bulb Replacement (cont.)
Headlamps.................................................5-52
Replacement Bulbs......................................5-56
Taillamps....................................................5-54
Buying New Tires...........................................5-70
C
California Fuel.................................................. 5-6
Canada – Customer Assistance.......................... 7-5
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-8
Capacities and Specications..........................5-106
Carbon Monoxide...........................2-30, 4-27, 4-38
Care of
Safety Belts................................................5-95
Your Cassette Tape Player............................3-73
Your CD Player...........................................3-75
Your CDs ...................................................3-74
Cargo Door Relocking....................................... 2-8
Cargo Van.....................................................1-51
Cargo Vans and Cab and Chassis Models with
an Air Bag Off Switch..................................1-49
Cargo Vans and Cab and Chassis Models
without an Air Bag Off Switch........................1-48
Cargo Vans with a Passenger Air Bag and an
Air Bag Off Switch, Passenger Vans and Cab
and Chassis Models....................................1-37
2

E
Electrical System
Add-On Equipment.....................................5-101
Fuses and Circuit Breakers.........................5-102
Headlamp Wiring.......................................5-101
Windshield Wiper Fuses.............................5-101
Electronic Road-Speed Governor.......................3-26
Emissions Inspection and Maintenance
Programs...................................................3-37
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-42
Change Engine Oil Light...............................3-38
Check and Service Engine Soon Light............3-34
Coolant......................................................5-22
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-34
Drive Belt Routing.......................................6-15
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Fan Noise..................................................5-36
Oil .............................................................5-13
Overheating................................................5-26
Reduced Power Light...................................3-40
Starting......................................................2-21
Engine Compartment Fuse Block.....................5-103
Engine Oil Additives........................................5-16
Entry Lighting.................................................3-17
Event Data Recorders (EDR)............................7-10Exit Lighting...................................................3-17
Extender, Safety Belt.......................................1-33
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-18
Finding a Program Type (PTY) Station.......3-54, 3-64
Finding a Station....................3-44, 3-46, 3-51, 3-62
Finish Care....................................................5-96
Finish Damage...............................................5-98
Fixed Mast Antenna........................................3-75
Flash-To-Pass Feature....................................... 3-9
Flat Tire........................................................5-75
Flat Tire, Changing.........................................5-76
Floor Console Fuse Block..............................5-102
Fluid
Automatic Transmission................................5-19
Power Steering...........................................5-36
Windshield Washer......................................5-38
FM ...............................................................3-73
Following Distance..........................................4-48
Front Axle......................................................5-50
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-8
5

Towing
Recreational Vehicle.....................................4-32
Towing a Trailer..........................................4-38
Your Vehicle...............................................4-32
Traction
Stabilitrak
®System........................................ 4-9
Traction Control Operation................................4-11
Trailer Brakes.................................................4-47
Trailer Wiring Harness.....................................4-51
Transfer Case................................................5-48
Transmission
Fluid, Automatic...........................................5-19
Transmission Operation, Automatic....................2-24
Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-12
Transportation Options...................................... 7-8
Trip Odometer................................................3-26
Turn and Lane Change Signals.......................... 3-8
Turn Signal/Multifunction Lever........................... 3-8
Turn Signals When Towing a Trailer..................4-49
U
Understanding Radio Reception........................3-73
Uniform Tire Quality Grading............................5-71
United States – Customer Assistance.................. 7-5
Using Cleaner on Fabric..................................5-93
Using Song List Mode.....................................3-70
V
Vehicle
Control........................................................ 4-5
Damage Warnings........................................... iv
Loading......................................................4-33
Symbols......................................................... iv
Vehicle Data Collection and Event Data
Recorders..................................................7-10
Vehicle Identication
Number (VIN)............................................5-100
Service Parts Identication Label..................5-100
Vehicle Storage..............................................5-42
Ventilation Adjustment......................................3-21
Visor Vanity Mirror..........................................2-18
Visors...........................................................2-18
Voltmeter Gage..............................................3-30
W
Warning Lights, Gages and Indicators................3-24
Warnings
Hazard Warning Flashers............................... 3-6
Other Warning Devices.................................. 3-7
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
Washing Your Vehicle......................................5-95
Weight of the Trailer........................................4-40
13