2004 CHEVROLET EXPRESS CARGO VAN service

E
Electrical System
Add-On Equipment.....................................5-101
Fuses and Circuit Breakers.........................5-102
Headlamp Wiring.......................................5-101
Windshield Wiper Fuses.............................5-101
Electronic Road-Speed Governor.......................3-26
Emissions Inspection and Maintenance
Programs...................................................3-37
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-42
Change Engine Oil Light...............................3-38
Check and Service Engine Soon Light............3-34
Coolant......................................................5-22
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-34
Drive Belt Routing.......................................6-15
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Fan Noise..................................................5-36
Oil .............................................................5-13
Overheating................................................5-26
Reduced Power Light...................................3-40
Starting......................................................2-21
Engine Compartment Fuse Block.....................5-103
Engine Oil Additives........................................5-16
Entry Lighting.................................................3-17
Event Data Recorders (EDR)............................7-10Exit Lighting...................................................3-17
Extender, Safety Belt.......................................1-33
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-18
Finding a Program Type (PTY) Station.......3-54, 3-64
Finding a Station....................3-44, 3-46, 3-51, 3-62
Finish Care....................................................5-96
Finish Damage...............................................5-98
Fixed Mast Antenna........................................3-75
Flash-To-Pass Feature....................................... 3-9
Flat Tire........................................................5-75
Flat Tire, Changing.........................................5-76
Floor Console Fuse Block..............................5-102
Fluid
Automatic Transmission................................5-19
Power Steering...........................................5-36
Windshield Washer......................................5-38
FM ...............................................................3-73
Following Distance..........................................4-48
Front Axle......................................................5-50
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-8
5

Light (cont.)
Tow/Haul Mode...........................................3-40
Loading Your Vehicle.......................................4-33
Locking Rear Axle............................................ 4-8
Lockout Protection..........................................2-10
Locks
Cargo Door Relocking.................................... 2-8
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Power Door.................................................. 2-8
Rear Door Security Locks............................... 2-8
Loss of Control...............................................4-15
M
Maintenance Schedule
Additional Required Services........................... 6-6
At Each Fuel Fill........................................... 6-9
At Least Once a Month................................6-10
At Least Once a Year..................................6-10
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000km)......................... 6-9
Introduction.................................................. 6-2
Maintenance Footnotes.................................. 6-7
Maintenance Record....................................6-16
Maintenance Requirements............................. 6-2
Normal Maintenance Replacement Parts.........6-14
Owner Checks and Services........................... 6-9Maintenance Schedule (cont.)
Recommended Fluids and Lubricants.............6-12
Scheduled Maintenance................................. 6-4
Using Your................................................... 6-3
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-50
Making Turns.................................................4-48
Malfunction Indicator Light................................3-34
Manual Seats................................................... 1-3
Manual Windows............................................2-16
Matching Transmitter(s) to Your Vehicle............... 2-5
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S.
Virgin Islands) – Customer Assistance................ 7-5
Mirrors
Manual Rearview Mirror................................2-32
Outside Camper-Type Mirrors........................2-32
Outside Convex Mirror.................................2-34
Outside Heated Mirrors................................2-35
Outside Manual Mirror..................................2-32
Outside Power Mirrors..................................2-33
Model Reference................................................ vi
MyGMLink.com................................................ 7-4
N
New Vehicle Break-In......................................2-20
Noise Control System, Tampering......................5-51
Normal Maintenance Replacement Parts............6-14
8

O
Off-Road Recovery..........................................4-13
Oil
Change Engine Oil Light...............................3-38
Engine.......................................................5-13
Pressure Gage............................................3-37
Older Children, Restraints................................1-34
Online Owner Center........................................ 7-4
OnStar
®Personal Calling.................................2-36
OnStar®Services............................................2-36
OnStar®System.............................................2-35
OnStar®Virtual Advisor....................................2-36
Operation Tips................................................3-21
Other Warning Devices...................................... 3-7
Outlet Adjustment............................................3-21
Outside
Camper-Type Mirrors....................................2-32
Convex Mirror.............................................2-34
Heated Mirrors............................................2-35
Manual Mirror.............................................2-32
Power Mirrors.............................................2-33
Overseas – Customer Assistance........................ 7-5
Owner Checks and Services.............................. 6-9
Owners, Canadian............................................... ii
Owner’s Information........................................7-12
P
Park (P)
Shifting Into................................................2-27
Shifting Out of............................................2-29
Parking
Brake........................................................2-26
Over Things That Burn.................................2-30
Parking on Hills..............................................4-50
Passenger Van...............................................1-52
Passenger Vans with an Air Bag Off Switch........1-47
Passenger Vans without an Air Bag Off Switch.......1-46
Passing.................................................4-14, 4-48
Passlock
®......................................................2-19
Payload.........................................................4-38
Plan Ahead When Possible................................ 7-8
Playing a Cassette Tape..................................3-56
Playing a CD.................................3-48, 3-59, 3-67
Playing a Specic Loaded CD..........................3-68
Playing the Radio...................3-43, 3-46, 3-50, 3-61
Power
Accessory Outlets........................................3-18
Door Locks.................................................. 2-8
Reduced Engine Light..................................3-40
Seat............................................................ 1-4
Steering Fluid.............................................5-36
Windows....................................................2-17
Power Steering...............................................4-11
9

Restraint Systems
Checking....................................................1-81
Replacing Parts...........................................1-82
Resynchronization............................................. 2-5
Retained Accessory Power (RAP)......................2-21
Right Front Passenger Position, Safety Belts......1-24
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle To Get It Out...................4-32
Routing, Engine Drive Belt...............................6-15
Running Your Engine While You Are Parked.......2-31
S
Safety Belt
Reminder Light............................................3-27
Safety Belts
Care of......................................................5-95
Center Passenger Position....................1-24, 1-25
Driver Position............................................1-15
How to Wear Safety Belts Properly................1-15
Questions and Answers About Safety Belts.....1-14
Rear Safety Belt Comfort Guides for Children
and Small Adults......................................1-31
Rear Seat Passengers.................................1-27
Right Front Passenger Position......................1-24
Safety Belt Extender....................................1-33
Safety Belt Use During Pregnancy.................1-23
Safety Belts Are for Everyone.......................1-10Safety Belts (cont.)
Safety Chains.................................................4-47
Safety Warnings and Symbols.............................. iii
Scheduled Maintenance..................................... 6-4
Seats
Manual........................................................ 1-3
Power Seat.................................................. 1-4
Rear Seat Operation...................................... 1-6
Reclining Seatbacks...................................... 1-4
Secondary Latch System.................................5-80
Securing a Child Restraint
Center Seat Position............................1-61, 1-62
Designed for the LATCH System...........1-55, 1-56
Rear Outside Seat Position...........................1-58
Right Front Seat Position..............................1-65
Security Light.................................................3-39
Security While You Travel.................................. 7-6
Service........................................................... 5-3
Adding Equipment to the Outside of Your
Vehicle..................................................... 5-4
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-34
Publications Ordering Information...................7-12
Service Bulletins.............................................7-12
Service Manuals.............................................7-12
Servicing Your Air Bag-Equipped Vehicle............1-80
Setting Preset PTYs................................3-55, 3-65
Setting Preset Stations............3-44, 3-47, 3-52, 3-62
11

Towing
Recreational Vehicle.....................................4-32
Towing a Trailer..........................................4-38
Your Vehicle...............................................4-32
Traction
Stabilitrak
®System........................................ 4-9
Traction Control Operation................................4-11
Trailer Brakes.................................................4-47
Trailer Wiring Harness.....................................4-51
Transfer Case................................................5-48
Transmission
Fluid, Automatic...........................................5-19
Transmission Operation, Automatic....................2-24
Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-12
Transportation Options...................................... 7-8
Trip Odometer................................................3-26
Turn and Lane Change Signals.......................... 3-8
Turn Signal/Multifunction Lever........................... 3-8
Turn Signals When Towing a Trailer..................4-49
U
Understanding Radio Reception........................3-73
Uniform Tire Quality Grading............................5-71
United States – Customer Assistance.................. 7-5
Using Cleaner on Fabric..................................5-93
Using Song List Mode.....................................3-70
V
Vehicle
Control........................................................ 4-5
Damage Warnings........................................... iv
Loading......................................................4-33
Symbols......................................................... iv
Vehicle Data Collection and Event Data
Recorders..................................................7-10
Vehicle Identication
Number (VIN)............................................5-100
Service Parts Identication Label..................5-100
Vehicle Storage..............................................5-42
Ventilation Adjustment......................................3-21
Visor Vanity Mirror..........................................2-18
Visors...........................................................2-18
Voltmeter Gage..............................................3-30
W
Warning Lights, Gages and Indicators................3-24
Warnings
Hazard Warning Flashers............................... 3-6
Other Warning Devices.................................. 3-7
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
Washing Your Vehicle......................................5-95
Weight of the Trailer........................................4-40
13