2004 CHEVROLET CLASSIC brake

Reporting Safety Defects
Reporting Safety Defects to the
United States Government
If you believe that your vehicle has a defect which could
cause a crash or could cause injury or death, you
should immediately inform the National Highway Traffic
Safety Administration (NHTSA), in addition to notifying
General Motors.
If NHTSA receives similar complaints, it may open an
investigation, and if it finds that a safety defect exists in
a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in
individual problems between you, your dealer or
General Motors.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA in a situation like this, we
certainly hope you’ll notify us. Please call us at
1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
7-11

A
Accessory Power Outlets.................................3-16
Adding Washer Fluid.......................................5-33
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-89
Adjusting the Speakers (Balance/Fade)......3-40, 3-45
Air Bag
Readiness Light..........................................3-26
Air Bag System, Supplemental Restraint
System (SRS).............................................1-56
Air Cleaner/Filter, Engine.................................5-17
Airbag Sensing and Diagnostic Module (SDM)....7-10
AM ...............................................................3-54
Antenna, Fixed Mast.......................................3-56
Anti-lock Brake System (ABS)............................ 4-6
Anti-Lock Brake System Warning Light...............3-28
Appearance Care............................................5-80
Care of Safety Belts....................................5-83
Chemical Paint Spotting...............................5-86
Cleaning the Inside of Your Vehicle................5-80
Cleaning the Outside of Your Vehicle..............5-83
Finish Damage............................................5-85
Sheet Metal Damage...................................5-85
Underbody Maintenance...............................5-86
Vehicle Care/Appearance Materials................5-86
Weatherstrips..............................................5-83
Ashtrays........................................................3-17Audio System(s).............................................3-36
Care of Your Cassette Tape Player................3-55
Care of Your CD Player...............................3-56
Care of Your CDs........................................3-56
Chime Level Adjustment...............................3-56
Fixed Mast Antenna.....................................3-56
Radio with Cassette and CD.........................3-43
Radio with CD............................................3-38
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-37
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-37
Theft-Deterrent Feature................................3-54
Understanding Radio Reception.....................3-54
Automatic Headlamp System............................3-13
Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-20
Automatic Transaxle Inspection.........................6-17
Automatic Transaxle Shift Lock Control System
Check........................................................6-18
B
Backing Up....................................................4-42
Battery..........................................................5-38
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-16
Before Leaving on a Long Trip.........................4-20
1

Body Lubrication Service..................................6-17
Brake
Parking......................................................2-23
System Inspection.......................................6-21
System Warning Light..................................3-27
Brake Adjustment............................................5-37
Brake Fluid....................................................5-34
Brake Pedal Travel.........................................5-37
Brake Wear...................................................5-36
Brakes..........................................................5-34
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-16
Bulb Replacement...........................................5-45
Center High-Mounted Stoplamp (CHMSL)........5-47
Front Turn Signal Lamps..............................5-47
Halogen Bulbs............................................5-45
Headlamps.................................................5-45
Replacement Bulbs......................................5-50
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-48
Buying New Tires...........................................5-62
C
California Fuel.................................................. 5-5
Capacities and Specifications............................5-95
Carbon Monoxide...................4-23, 4-38, 2-11, 2-27Care of
Safety Belts................................................5-83
Your Cassette Tape Player............................3-55
Your CD Player...........................................3-56
Your CDs ...................................................3-56
Cassette Tape Messages.................................3-50
Cassette Tape Player Service...........................6-16
CD Adapter Kits.............................................3-51
CD Messages........................................3-42, 3-53
Center Console Storage Area...........................2-31
Center High-Mounted Stoplamp (CHMSL)...........5-47
Center Rear Passenger Position, Safety Belts.....1-27
Chains, Tires..................................................5-66
Charging System Light....................................3-27
Check Engine Light.........................................3-30
Checking Coolant............................................5-21
Checking Engine Oil........................................5-13
Checking Your Restraint Systems......................1-62
Chemical Paint Spotting...................................5-86
Child Restraints
Child Restraint Systems...............................1-39
Infants and Young Children...........................1-35
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-45
Older Children.............................................1-32
Securing a Child Restraint Designed for the
LATCH System........................................1-48
Securing a Child Restraint in a Center Rear
Seat Position...........................................1-50
2

Inspection
Brake System.............................................6-21
Engine Cooling System................................6-21
Exhaust System..........................................6-20
Fuel System...............................................6-20
Part C - Periodic Maintenance.......................6-20
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-20
Throttle System...........................................6-21
Instrument Panel
Cluster.......................................................3-23
Overview..................................................... 3-2
Instrument Panel Brightness.............................3-15
Instrument Panel Fuse Block
(Passenger’s Side).......................................5-92
Instrument Panel Fuse Block
(Driver’s Side).............................................5-91
Interior Lamps................................................3-15
J
Jump Starting.................................................5-39
K
Key Lock Cylinders Service..............................6-17
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Lamps
Exterior......................................................3-13
Interior.......................................................3-15
Lap Belt........................................................1-28
Lap-Shoulder Belt...................................1-14, 1-24
LATCH System
Child Restraints...........................................1-45
Securing a Child Restraint Designed for the
LATCH System........................................1-48
Leaving Your Vehicle.......................................2-11
Leaving Your Vehicle With the Engine
Running.....................................................2-25
Light
Air Bag Readiness.......................................3-26
Anti-Lock Brake System Warning...................3-28
Brake System Warning.................................3-27
Charging System.........................................3-27
Door Ajar...................................................3-34
Low Coolant Warning...................................3-29
Low Washer Fluid Warning...........................3-34
Malfunction Indicator....................................3-30
Oil Pressure...............................................3-33
Passlock
®Warning.......................................3-34
Safety Belt Reminder...................................3-25
Service Vehicle Soon...................................3-35
Loading Your Vehicle.......................................4-32
Lockout Protection..........................................2-11
7

Locks
Delayed Locking........................................... 2-8
Door........................................................... 2-7
Leaving Your Vehicle....................................2-11
Lockout Protection.......................................2-11
Power Door.................................................. 2-8
Programmable Automatic Door Locks............... 2-9
Rear Door Security Locks.............................2-10
Long Trip/Highway Definition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-12
Loss of Control...............................................4-13
Low Coolant Warning Light..............................3-29
Low Washer Fluid Warning Light.......................3-34
M
Maintenance, Normal Replacement Parts............5-96
Maintenance Schedule
At Each Fuel Fill.........................................6-16
At Least Once a Month................................6-16
At Least Once a Year..................................6-17
At Least Twice a Year..................................6-17
Brake System Inspection..............................6-21
Engine Cooling System Inspection.................6-21
Exhaust System Inspection...........................6-20
Fuel System Inspection................................6-20Maintenance Schedule (cont.)
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.......6-12
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-16
Part C - Periodic MaintenanceInspections......6-20
Part D - Recommended Fluids and
Lubricants...............................................6-22
Part E - Maintenance Record........................6-23
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-20
Throttle System Inspection............................6-21
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-44
Making Turns.................................................4-42
Malfunction Indicator Light................................3-30
Manual Seats................................................... 1-2
Matching Transmitter(s) to Your Vehicle............... 2-5
Mexico, Central America and Caribbean
Islands/Countries (Except Puerto Rico
and U.S. Virgin Islands) – Customer
Assistance................................................... 7-5
8

Mirrors
Manual Rearview Mirror................................2-29
Outside Convex Mirror.................................2-30
Outside Power Mirrors..................................2-30
Outside Remote Control Mirrors.....................2-29
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-16
Normal Maintenance Replacement Parts............5-96
O
Odometer......................................................3-24
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-13
Pressure Light.............................................3-33
Older Children, Restraints................................1-32
Online Owner Center........................................ 7-3
Operation......................................................3-18
Operation Tips................................................3-21
Other Warning Devices...................................... 3-5
Outlet Adjustment............................................3-21Outside
Convex Mirror.............................................2-30
Power Mirrors.............................................2-30
Remote Controls Mirrors...............................2-29
Overseas – Customer Assistance........................ 7-5
Owner’s Information........................................7-12
P
Park (P)
Shifting Into................................................2-24
Shifting Out of............................................2-26
Parking
Brake........................................................2-23
Over Things That Burn.................................2-26
Parking Brake and Automatic Transaxle Park (P)
Mechanism Check.......................................6-19
Parking on Hills..............................................4-43
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-16
Part C - Periodic MaintenanceInspections..........6-20
Part D - Recommended Fluids and Lubricants.......6-22
Part E - Maintenance Record...........................6-23
Passing.................................................4-11, 4-42
Passlock
®......................................................2-16
9

Plan Ahead When Possible................................ 7-8
Playing a Cassette Tape..................................3-48
Playing a CD.........................................3-40, 3-51
Playing the Radio...................................3-38, 3-43
Power............................................................. 1-3
Accessory Outlets........................................3-16
Door Locks.................................................. 2-8
Electrical System.........................................5-89
Steering Fluid.............................................5-31
Windows....................................................2-15
Power Steering................................................ 4-9
Programmable Automatic Door Locks.................. 2-9
Q
Questions and Answers About Safety Belts.........1-12
R
Radio Messages.....................................3-40, 3-48
Radios..........................................................3-36
Care of Your Cassette Tape Player................3-55
Care of Your CD Player...............................3-56
Care of Your CDs........................................3-56
Radio with Cassette and CD.........................3-43
Radio with CD............................................3-38Radios (cont.)
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-37
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-37
Theft-Deterrent............................................3-54
Understanding Reception..............................3-54
RDS Messages..............................................3-47
Rear Safety Belt Comfort Guides......................1-29
Rear Seat Operation......................................... 1-6
Rear Seat Outside Passenger Positions.............1-24
Rear Seat Passengers, Safety Belts..................1-23
Rear Window Defogger....................................3-20
Rearview Mirrors.............................................2-29
Reclining Seatbacks.......................................... 1-4
Recreational Vehicle Towing.............................4-30
Remote Keyless Entry System............................ 2-3
Remote Keyless Entry System, Operation............ 2-4
Remote Trunk Release....................................2-12
Removing the Flat Tire and Installing the
Spare Tire..................................................5-70
Removing the Spare Tire and Tools...................5-69
Replacement Bulbs.........................................5-50
Replacing Brake System Parts..........................5-37
Replacing Restraint System Parts After
a Crash.....................................................1-63
10

Tire Inflation Check.........................................6-16
Tire Sidewall Labeling......................................5-52
Tire Size.......................................................5-56
Tire Terminology and Definitions........................5-57
Tires.............................................................5-52
Buying New Tires........................................5-62
Chains.......................................................5-66
Changing a Flat Tire....................................5-68
Compact Spare Tire.....................................5-79
If a Tire Goes Flat.......................................5-67
Inflation - Tire Pressure................................5-59
Inspection and Rotation................................5-60
Uniform Tire Quality Grading.........................5-63
Wheel Alignment and Tire Balance.................5-65
Wheel Replacement.....................................5-65
When It Is Time for New Tires......................5-62
To Use the Engine Coolant Heater....................2-19
Top Strap......................................................1-43
Top Strap Anchor Location...............................1-45
Torque Lock...................................................2-25
Total Weight on Your Vehicle’s Tires..................4-41
Towing
Recreational Vehicle.....................................4-30
Towing a Trailer..........................................4-38
Your Vehicle...............................................4-29
Trailer Brakes.................................................4-41
Transaxle
Fluid, Automatic...........................................5-19
Transaxle Operation, Automatic.........................2-20Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-12
Transportation Options...................................... 7-8
Trap-Resistant Trunk Kit...................................2-13
Trip Odometer................................................3-24
Trunk............................................................2-11
Trunk Lamp...................................................3-15
Turn and Lane-Change Signals.......................... 3-6
Turn Signal/Multifunction Lever........................... 3-6
Turn Signals When Towing a Trailer..................4-43
U
Underbody Flushing Service.............................6-19
Understanding Radio Reception........................3-54
Uniform Tire Quality Grading............................5-63
United States – Customer Assistance.................. 7-4
Used Replacement Wheels..............................5-66
Using Cleaner on Fabric..................................5-81
Using RDS....................................................3-46
VVehicle
Control........................................................ 4-5
Damage Warnings........................................... iv
Loading......................................................4-32
Service Soon Light......................................3-35
Symbols......................................................... iv
13