2004 CHEVROLET ASTRO CARGO VAN transmission

Part D: Recommended Fluids
and Lubricants
Fluids and lubricants identied below by name,
part number or specication may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets
GM Standard GM6094M and
displays the American Petroleum
Institute Certied for Gasoline
Engines starburst symbol.
GM Goodwrench oil meets all
the requirements for your vehicle.
To determine the proper viscosity
for your vehicle’s engine, see
Engine Oil on page 5-13.
Engine Coolant50/50 mixture of clean,
drinkable water and use only
DEX-COOL
®Coolant. See
Engine Coolant on page 5-26.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242) or
lubricant meeting requirements
of NLGI #2, Category LB
or GC-LB.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184,
in Canada 89021186).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant,
Superlube (GM Part No. U.S.
12346241, in Canada 10953474).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242) or
lubricant meeting requirements
of NLGI #2, Category LB
or GC-LB.
6-28

Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada)
in a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications
Ordering Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle,
suspension, brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair
service procedures, adjustments, and specications
for GM transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-12

Automatic Transmission
Fluid..........................................................5-23
Operation...................................................2-22
Automatic Transmission Check..........................6-23
Automatic Transmission Shift Lock Control
System Check.............................................6-24
B
Backing Up....................................................4-42
Battery..........................................................5-44
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-15
Before Leaving on a Long Trip.........................4-20
Bench Seat............................................1-10, 1-56
Body Lubrication Service..................................6-23
Brake
Parking......................................................2-25
System Inspection.......................................6-27
System Warning Light..................................3-27
Brake Adjustment............................................5-43
Brake Fluid....................................................5-40
Brake Pedal Travel.........................................5-43
Brake Wear...................................................5-42
Brakes..........................................................5-40
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8Break-In, New Vehicle.....................................2-18
Bucket Seats, Rear.........................................1-12
Bulb Replacement...........................................5-53
Front Turn Signal Lamps..............................5-57
Halogen Bulbs............................................5-53
Headlamps.................................................5-53
Replacement Bulbs......................................5-59
Taillamps....................................................5-57
Buying New Tires...........................................5-73
C
California Fuel.................................................. 5-5
Canada – Customer Assistance.......................... 7-5
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Canceling the Sliding Door Security Lock...........2-11
Capacities and Specications..........................5-107
Carbon Monoxide...........................2-29, 4-24, 4-35
Care of
Safety Belts................................................5-94
Your CD Player...........................................3-47
Your CDs ...................................................3-47
Cargo Van.....................................................1-49
Cargo Vans...........................................1-41, 1-47
CD Messages................................................3-42
Center Passenger Position, Safety Belts.............1-27
2

E
Electrical System
Add-On Equipment.....................................5-100
Fuses and Circuit Breakers.........................5-101
Headlamp Wiring.......................................5-100
Power Windows and Other Power Options....5-100
Windshield Wiper Fuses.............................5-100
Emissions Inspection and Maintenance
Programs...................................................3-31
Engine
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-44
Check and Service Engine Soon Light............3-29
Coolant......................................................5-26
Coolant Heater............................................2-21
Coolant Temperature Gage...........................3-28
Cooling System Inspection............................6-26
Cover........................................................5-17
Drive Belt Routing......................................5-110
Engine Compartment Overview......................5-12
Exhaust.....................................................2-29
Fan Noise..................................................5-37
Oil .............................................................5-13
Overheating................................................5-29
Starting......................................................2-20
Engine Coolant Level Check.............................6-22Engine Oil Additives........................................5-16
Engine Oil Level Check...................................6-22
Entry Lighting.................................................3-14
Erasing HomeLink®Buttons..............................2-35
Event Data Recorders (EDR)............................7-10
Except Cargo Vans.................................1-38, 1-46
Exit Lighting...................................................3-14
Express-Down Window....................................2-16
Extender, Safety Belt.......................................1-34
Exterior Lamps...............................................3-12
F
Filter
Engine Air Cleaner......................................5-21
Finding a Station....................................3-37, 3-39
Finish Care....................................................5-95
Finish Damage...............................................5-97
Fixed Mast Antenna........................................3-47
Flash-to-Pass................................................... 3-7
Flat Tire........................................................5-77
Flat Tire, Changing.........................................5-78
Fluid
Automatic Transmission................................5-23
Power Steering...........................................5-38
Windshield Washer......................................5-39
5

Hood
Checking Things Under.................................. 5-9
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-33
How to Add Coolant to the Radiator..................5-35
How to Add Fluid............................................5-25
How to Check Lubricant...................................5-51
How to Check Power Steering Fluid..................5-38
How to Inspect the Engine Air Cleaner/Filter.......5-22
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-18
Hydroplaning..................................................4-16
I
If No Steam Is Coming From Your Engine..........5-30
If Steam Is Coming From Your Engine...............5-29
If the Light Is Flashing.....................................3-30
If the Light Is On Steady.................................3-30
If You Are Caught in a Blizzard.........................4-26
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
If You Do Decide To Pull A Trailer.....................4-35
Ignition Positions.............................................2-18Ignition Transmission Lock Check......................6-25
Infants and Young Children, Restraints...............1-38
Ination - Tire Pressure...................................5-70
Inspection
Brake System.............................................6-27
Engine Cooling System................................6-26
Exhaust System..........................................6-26
Fuel System...............................................6-26
Part C - Periodic Maintenance.......................6-26
Steering, Suspension and Front Drive
Axle Boot and Seal..................................6-26
Throttle System...........................................6-27
Transfer Case and Front Axle
(All-Wheel Drive)......................................6-27
Installing a Garage Door Opener.......................2-39
Instrument Panel
Cluster.......................................................3-23
Overview..................................................... 3-2
Instrument Panel Brightness Control..................3-14
Instrument Panel Fuse Block..........................5-101
Interior Lamps................................................3-14
J
Jump Starting.................................................5-44
7

N
New Vehicle Break-In......................................2-18
Normal Maintenance Replacement Parts...........5-109
O
Odometer......................................................3-24
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-13
Pressure Gage............................................3-32
Older Children, Restraints................................1-35
Online Owner Center........................................ 7-4
Operation Tips................................................3-19
Other Warning Devices...................................... 3-5
Outlet Adjustment............................................3-19
Outside
Convex Mirror.............................................2-32
Manual Mirror.............................................2-31
Power Mirrors.............................................2-31
Overhead Console..........................................2-38
Overseas – Customer Assistance........................ 7-5
Owners, Canadian............................................... ii
Owner’s Information........................................7-13
P
Park (P)
Shifting Into................................................2-26
Shifting Out of............................................2-28
Parking
Brake........................................................2-25
Over Things That Burn.................................2-29
Parking Brake and Automatic Transmission
Park (P) Mechanism Check...........................6-25
Parking on Hills..............................................4-44
Part A - Scheduled Maintenance
Services...................................................... 6-4
Part B - Owner Checks and Services................6-22
Part C - Periodic Maintenance Inspections..........6-26
Part D - Recommended Fluids and
Lubricants..................................................6-28
Part E - Maintenance Record...........................6-30
Passenger Van...............................................1-50
Passing.................................................4-11, 4-42
Passlock
®......................................................2-17
Payload.........................................................4-34
Plan Ahead When Possible................................ 7-8
Playing a CD.................................................3-41
Playing the Radio...................................3-36, 3-38
10

Storage Areas................................................2-36
Convenience Net.........................................2-43
Luggage Carrier..........................................2-43
Overhead Console.......................................2-38
Storing a Flat or Spare Tire and Tools...............5-89
Stuck in Sand, Mud, Ice or Snow......................4-28
Sun Visors.....................................................2-16
Sunglasses Storage Compartment.....................2-42
T
Taillamps.......................................................5-57
Theft-Deterrent, Radio.....................................3-44
Theft-Deterrent Systems...................................2-17
Passlock
®...................................................2-17
Throttle System Inspection...............................6-27
Tilt Wheel........................................................ 3-5
Tire Ination Check.........................................6-22
Tire Sidewall Labeling......................................5-61
Tire Size.......................................................5-66
Tire Terminology and Denitions........................5-68
Tires.............................................................5-60
Buying New Tires........................................5-73
Chains.......................................................5-76
Changing a Flat Tire....................................5-78
Compact Spare Tire.....................................5-90
If a Tire Goes Flat.......................................5-77Tires (cont.)
Ination - Tire Pressure................................5-70
Inspection and Rotation................................5-71
Uniform Tire Quality Grading.........................5-74
Wheel Alignment and Tire Balance.................5-75
Wheel Replacement.....................................5-75
When It Is Time for New Tires......................5-72
To Use the Engine Coolant Heater....................2-21
Top Strap......................................................1-47
Top Strap Anchor Location...............................1-49
Torque Lock...................................................2-28
Total Weight on Your Vehicle’s Tires..................4-38
Tow/Haul Mode...............................................4-36
Tow/Haul Mode Button.....................................2-24
Tow/Haul Mode Light.......................................3-34
Towing
Recreational Vehicle.....................................4-29
Towing a Trailer..........................................4-35
Your Vehicle...............................................4-29
Trailer Brakes.................................................4-40
Trailer Wiring Harness.....................................4-45
Trailering Package..........................................4-34
Transfer Case................................................5-50
Transmission
Fluid, Automatic...........................................5-23
Transmission Operation, Automatic....................2-22
Transmission, Transaxle, Transfer Case
Unit Repair Manual......................................7-12
14