Page 24 of 80
22
Maintenance and care
2
Removing brake calipers
e Important:
When removing, avoid damage
to brake pipes, brake discs,
brake pads and the wheel rim
(apply masking tape if neces-
sary).
Do not scratch the rim when
forcing back the brake pads or
removing the calipers (apply
masking tape if necessary).
Do not damage the ABS sensor
cable, toothed ring or sensor.
Remove the securing screws 1 for the left and right brake
calipers Push the brake pads back a
little by lightly rocking the
brake calipers
Carefully take off the left and right brake calipers 2
e Important:
To prevent damage to the brake
caliper and possible difficulty
when assembling: never apply
the brake lever when the brake
calipers have been removed.
L Note:
Check the brake pads
(
b 34) and have them replaced if
necessary.
Removing the front wheel
21
20k41bkg3.book Seite 22 Mittwoch, 26. Mai 2004 3:33 15
Page 27 of 80
25
Maintenance and care
2
Installing the front wheel
Installing the front wheel
e Important:
Avoid damage to brake lines,
discs and pads when installing.
Keep dirt and moisture away
from the wheel bearings.
Do not damage the ABS sensor
cable, toothed ring or sensor.
L Note:
Note the position mark on the
tyre or the ABS toothed ring, or
the direction-of-rotation arrow
on the tyre.
Roll the front wheel in
between the fork legs
Clean and insert spacing bushing 2 and bearing cap 3
As viewed in direction of
travel
– left: spacer bushing 2
– right: bearing cap 3
(collar toward the outside)
– Clean quick-release axle 1,
grease it and insert it from
the right, turning it slightly at
the same time (lift the wheel
while inserting the axle)
2
3
1
20k41bkg3.book Seite 25 Mittwoch, 26. Mai 2004 3:33 15
Page 31 of 80
29
Maintenance and care
2
e Important:
Avoid damage to brake lines,
brake disc, brake pads and
wheel when removing.
Do not damage the ABS sensor
cable, toothed ring or sensor.
Do not scratch the wheel when
forcing back the brake pads or
removing the caliper (apply
masking tape if necessary).
To prevent damage to the brake
caliper and possible difficulty
when assembling: never oper-
ate the brake lever when the
brake calipers have been re-
moved. Place the motorcycle on its
main stand on a flat, firm
surface
(Rider's Manual
b chapter 3).
Apply a load at the front wheel so that the motorcycle cannot
tip toward the rear
Select first gear
Push the splash guard up (
b 36)
Remove fitted bolt 2 and
screw 3 for brake caliper 1
Removing the rear wheel
1
32
20k41bkg3.book Seite 29 Mittwoch, 26. Mai 2004 3:33 15
Page 33 of 80
31
Maintenance and care
2
e Important:
Use only wheel studs with
length code “55”. Do not oil or
grease the wheel studs.
Avoid damage to brake lines,
brake disc, brake pads and
wheels when installing.
Do not damage the ABS sensor
cable, toothed ring or sensor. Check that the wheel center-
ing spigot and the wheel hub
contact faces 3 are free from
grease
Push spacing washer 3 on to
the wheel centering spigot
Tilt the rear wheel, guide it past the exhaust, and lower it
to the ground
Carefully place brake caliper
over the brake disc
Insert rear wheel into center-
ing hole
3 Installing the rear wheel
20k41bkg3.book Seite 31 Mittwoch, 26. Mai 2004 3:33 15