2003 YAMAHA YZ250F Fork

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Page 22 of 662

YAMAHA YZ250F 2003  Owners Manual CHAPTER 4
ENGINE
SEAT, FUEL TANK 
AND SIDE COVERS ................................. 4-1
EXHAUST PIPE AND SILENCER ............ 4-3
RADIATOR ................................................ 4-5
CARBURE

Page 26 of 662

YAMAHA YZ250F 2003  Owners Manual GEN
INFO
1 - 1
DESCRIPTION
EC100000
GENERAL INFORMATION
EC110000
DESCRIPTION
1Clutch lever
2Hot starter lever
3Front brake lever
4Throttle grip
5Radiator cap
6Fuel tank cap
7Engine stop switch
8Kickst

Page 39 of 662

YAMAHA YZ250F 2003  Owners Manual GEN
INFO
1 - 8
SPECIAL TOOLS
YU-33975, 90890-01403 Steering nut wrench
This tool is used when tighten the steering ring nut to 
specification.YU-33975 90890-01403
YM-1423, 90890-01423 Damper rod holde

Page 66 of 662

YAMAHA YZ250F 2003  Owners Manual GEN
INFO
1 - 18
TORQUE-CHECK POINTS
TORQUE-CHECK POINTS
Frame construction
Combined seat and fuel tank
Exhaust system
Engine mounting
Steering Steering stem to
handlebar
Suspension Front Steering stem

Page 70 of 662

YAMAHA YZ250F 2003  Owners Manual 1 - 19
GEN
INFO
CLEANING AND STORAGE
EC1B0000
CLEANING AND STORAGE
EC1B1000
CLEANING
Frequent cleaning of your machine will
enhance its appearance, maintain good over-
all performance, and extend the

Page 76 of 662

YAMAHA YZ250F 2003  Owners Manual SPEC
 
2 - 3 
GENERAL SPECIFICATIONS 
Brake:
Front brake type Single disc brake
Operation Right hand operation
Rear brake type Single disc brake
Operation Right foot operation
Suspension:
Front suspen

Page 85 of 662

YAMAHA YZ250F 2003  Owners Manual SPEC
2 - 12
MAINTENANCE SPECIFICATIONS
CHASSIS
Item Standard Limit
Steering system:
Steering bearing type Taper roller bearing ----
Front suspension: USA, CDN
AUS, NZ, ZAEUROPE
Front fork travel 300 m

Page 87 of 662

YAMAHA YZ250F 2003  Owners Manual SPEC
2 - 14
MAINTENANCE SPECIFICATIONS
NOTE:
1. First, tighten the steering nut approximately 38 Nm (3.8 m • kg, 27 ft • lb) by using the steering
nut wrench, then loosen the steering nut one turn
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