2-1
2
EAU00026
2-DESCRIPTIONLeft view1. Shift pedal (page 3-8)
2. Fuel cock (page 3-11)
3. Shock absorber assembly spring preload adjusting ring (page 3-17)
4. Helmet holder (page 3-14)
5. Storage compartment (page 3-15)
6. Owner’s tool kit (page 6-1)
7. Fuses (page 6-27)
8. Engine oil level check window (page 6-8)
U5KSE4.book Page 1 Wednesday, September 11, 2002 11:55 AM
DESCRIPTION
2-2
2
Right view9. Engine oil filter element (page 6-7)
10. Battery (page 6-25)
11. Main fuse (page 6-28)
12. Main switch/steering lock (page 3-2)
13. Air filter element (page 6-11)
14. Brake pedal (page 3-9)
U5KSE4.book Page 2 Wednesday, September 11, 2002 11:55 AM
6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .................................................... 6-1
Periodic maintenance and lubrication chart ......... 6-2
Removing and installing the panel ....................... 6-5
Checking the spark plugs .................................... 6-6
Engine oil ............................................................. 6-7
Final gear oil ........................................................ 6-9
Cleaning the air filter element ............................ 6-11
Adjusting the carburetors ................................... 6-12
Adjusting the engine idling speed ...................... 6-12
Adjusting the throttle cable free play .................. 6-13
Adjusting the valve clearance ............................ 6-13
Tires ................................................................... 6-13
Spoke wheels .................................................... 6-16
Adjusting the clutch lever free play .................... 6-16
Adjusting the brake lever free play ..................... 6-17
Adjusting the brake pedal position ..................... 6-18
Adjusting the rear brake light switch .................. 6-18
Checking the front and rear brake pads ............. 6-19
Checking the brake fluid level ............................ 6-19
Changing the brake fluid .................................... 6-20Checking and lubricating the cables ................. 6-21
Checking and lubricating the throttle grip and
cable ............................................................... 6-21
Checking and lubricating the brake and
shift pedals ...................................................... 6-21
Checking and lubricating the brake and
clutch levers .................................................... 6-22
Checking and lubricating the sidestand ............ 6-22
Checking the front fork ...................................... 6-23
Checking the steering ....................................... 6-23
Checking the wheel bearings ............................ 6-24
Battery ............................................................... 6-25
Replacing the fuses .......................................... 6-27
Replacing the headlight bulb ............................. 6-29
Replacing a turn signal light bulb or
the tail/brake light bulb .................................... 6-31
Supporting the motorcycle ................................ 6-31
Troubleshooting ................................................. 6-32
Troubleshooting chart ........................................ 6-33
U5KSE4.book Page 1 Wednesday, September 11, 2002 11:55 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-27
6
EAU04993
Replacing the fuses The main fuse is located under the igni-
tor unit panel.The fuse box, which contains the fuses
for the individual circuits, is located in-
side the storage compartment. (See
page 3-15 for storage compartment
cover removal and installation proce-
dures.)
If a fuse is blown, replace it as follows.
NOTE:_ Include steps 1–3 and 9–10 only for the
main fuse. _1. Remove the rider seat. (See page
3-13 for rider seat removal and in-
stallation procedures.)
2. Remove the quick fasteners
shown by pushing the center in
with a screwdriver, then pulling the
fastener out.
1. Fuse box
2. Headlight fuse
3. Signaling system fuse
4. Ignition fuse
5. Carburetor heater fuse
6. Ignitor unit fuse
7. Odometer and immobilizer system fuse
(backup fuse)
8. Spare fuse (× 3)
9. Turn signal light, taillight, auxiliary light and
hazard fuse
1. Quick fastener (× 3)
U5KSE4.book Page 27 Wednesday, September 11, 2002 11:55 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
6 3. Pull the ignitor unit panel outward
to the right.
4. Turn the key to “OFF” and turn off
the electrical circuit in question.
5. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
EC000103
CAUTION:_ Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire. _
6. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
7. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
8. Install the storage compartment
cover.
1. Ignitor unit panel
2. Spare main fuse
3. Main fuse
Specified fuses:
Main fuse: 30 A
Odometer and
immobilizer system fuse
(backup fuse): 10 A
Ignition fuse: 10 A
Headlight fuse: 15 A
Carburetor heater fuse: 15 A
Signaling system fuse: 10 A
Ignitor unit fuse: 5 A
Turn signal light, taillight,
auxiliary light and
hazard fuse: 10 A
U5KSE4.book Page 28 Wednesday, September 11, 2002 11:55 AM
SPECIFICATIONS
8-4
8
Bulb voltage, wattage × quantity
Headlight 12 V, 60/55 W × 1
Auxiliary light 12 V, 4 W × 1
Tail/brake light 12 V, 5/21 W × 1
Turn signal light 12 V, 21 W × 4
Meter lighting 14 V, 1.4 W × 2
Oil level warning light 12 V, 1.7 W × 1
Neutral indicator light 12 V, 1.7 W × 1
Turn signal indicator light 12 V, 1.7 W × 1
Engine trouble warning light 12 V, 1.7 W × 1
High beam indicator light 12 V, 1.7 W × 1
Fuses
Main fuse 30 A
Signaling system fuse 10 A
Odometer and immobilizer
system fuse (backup fuse) 10 A
Ignition fuse 10 A
Headlight fuse 15 A
Carburetor heater fuse 15 A
Ignitor unit fuse 5 A
Turn signal light, taillight,
auxiliary light and hazard fuse 10 A
U5KSE4.book Page 4 Wednesday, September 11, 2002 11:55 AM
10-INDEXAAir filter element, cleaning ...................... 6-11
Anti-theft alarm (optional) .........................3-6BBattery ................................................... 6-25
Brake and clutch levers,
checking and lubricating ...................... 6-22
Brake and shift pedals,
checking and lubricating ...................... 6-21
Brake fluid, changing ............................. 6-20
Brake fluid level, checking...................... 6-19
Brake lever...............................................3-9
Brake lever free play, adjusting .............. 6-17
Brake light switch, adjusting ................... 6-18
Brake pads, checking............................. 6-19
Brake pedal..............................................3-9
Brake pedal position, adjusting .............. 6-18CCables, checking and lubricating............ 6-21
Carburetors, adjusting............................ 6-12
Care.........................................................7-1
Clutch lever ..............................................3-8
Clutch lever free play, adjusting ............. 6-16
Conversion table ......................................8-5DDimmer switch .........................................3-7EEngine break-in........................................5-5
Engine idling speed................................ 6-12
Engine oil .................................................6-7
Engine stop switch ...................................3-7
Engine trouble warning light .................... 3-4FFinal gear oil ............................................ 6-9
Front fork, checking ............................... 6-23
Fuel ....................................................... 3-10
Fuel cock ............................................... 3-11
Fuel consumption, tips for reducing ......... 5-4
Fuel tank cap ........................................... 3-9
Fuses, replacing .................................... 6-27HHandlebar switches ................................. 3-7
Hazard switch .......................................... 3-8
Headlight bulb, replacing ....................... 6-29
Helmet holder ........................................ 3-14
High beam indicator light ......................... 3-5
Horn switch ............................................. 3-7IIdentification numbers ............................. 9-1
Ignition circuit cut-off system.................. 3-19
Immobilizer system .................................. 3-1
Immobilizer system indicator light ............ 3-5
Indicator and warning lights ..................... 3-4KKey identification number ........................ 9-1LLuggage strap holders ........................... 3-18MMain switch/steering lock ......................... 3-2
Model label .............................................. 9-2
NNeutral indicator light ...............................3-4OOil level warning light ...............................3-4PPanel, removing and installing..................6-5
Parking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-7
Periodic maintenance and
lubrication chart .....................................6-2
Pre-operation check list ............................4-1SSafety information ....................................1-1
Seats .....................................................3-13
Passenger seat.................................3-13
Rider seat .........................................3-13
Shifting .....................................................5-3
Shift pedal ................................................3-8
Shift points (for Switzerland only) .............5-4
Shock absorber assembly, adjusting ......3-16
Sidestand ...............................................3-19
Sidestand, checking and lubricating .......6-22
Spark plugs, checking ..............................6-6
Specifications ...........................................8-1
Speedometer unit.....................................3-6
Starter (choke) lever...............................3-12
Starting a cold engine ..............................5-1
Starting a warm engine ............................5-3
Start switch ..............................................3-8
Steering, checking..................................6-23
U5KSE4.book Page 1 Wednesday, September 11, 2002 11:55 AM