4
PRE-OPERATION CHECKS
NOTE :
Pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved.
EWA00033
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the scooter.
ITEM CHECKS PAGE
•Check for damage.
Wheels and tires•Check tire condition and tread depth.
6-10 — 6-11
•Check air pressure.
•Correct if necessary.
Brake levers•Make sure that operation is smooth.
6-12, 6-15
•Lubricate lever pivoting points if necessary.
Centerstand•Make sure that operation is smooth.
6-16
•Lubricate pivot if necessary.
Chassis fasteners•Make sure that all nuts, bolts and screws are properly tightened.
—
•Tighten if necessary.
Instruments, lights, signals•Check operation.
3-2 — 3-4
and switch•Correct if necessary.
Battery•Check fluid level.
6-18
•Fill with distilled water if necessary.
4-2
PERIODIC MAINTENANCE AND MINOR REPAIR
6
•Check tread depth and for damage.
9 * Tires•Replace if necessary.
√√√√ √
•Check air pressure.
•Correct if necessary.
10 * Wheel bearings•Check bearing for looseness or damage.√√√√
11 * Steering bearings•Check bearing play and steering for roughness.√√√√√•Lubricate with lithium-soap-based grease. Every 24,000 km
12 * Chassis fasteners•Make sure that all nuts, bolts and screws are
√√√√ √
properly tightened.
13 Centerstand•Check operation.
√√√√ √
•Lubricate.
14 * Front fork•Check operation and for oil leakage.√√√√
15 * Shock absorber assembly•Check operation and shock absorber for oil leakage.√√√√
16 * Carburetor•Adjust engine idling speed.√√√√√ √
17 * Autolube pump•Check operation.
√√√√
•Bleed if necessary.
18 Final transmission oil•Check vehicle for oil leakage.√√ √•Change.√√√
19 * V-belt•Replace. Every 10,000 km
20 * Front and rear brake
•Check operation.√√√√√ √
switches
ODOMETER READING (x 1,000 km)
NO. ITEMCHECK OR MAINTENANCE JOB
1
ANNUAL
CHECK
6121824
6-3
