Cable inspection and lubrication ........ 8-65
Brake and shift pedal/brake and
clutch lever lubrication...................... 8-65
Front upper and lower arm
pivot lubrication ................................ 8-67
Rear arm pivot lubrication .................. 8-69
Wheel removal ................................... 8-71
Wheel installation ............................... 8-73
Battery ................................................ 8-75
Replenishing the battery fluid ............. 8-79
Fuse replacement............................... 8-83
Replacing a headlight bulb ................. 8-85
Headlight beam adjustment................ 8-93
Tail/brake light bulb replacement ....... 8-95
Troubleshooting.................................. 8-97
Troubleshooting chart......................... 8-99
CLEANING AND STORAGE ................... 9-1
A. Cleaning ........................................... 9-1
B. Storage ............................................ 9-7
9
SPECIFICATIONS................................. 10-1
CONVERSION TABLE .......................... 11-1
1011
U5NF61.book Page 3 Wednesday, June 13, 2001 5:18 PM
8-8 * It is recommended that these items be serviced by a Yamaha dealer.
** Lithium-soap-based grease
NOTE:
Recommended brake fluid: DOT 4
Brake fluid replacement:
1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check
the brake fluid level and add fluid as required.
2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years.
3. Replace the brake hoses every four years, or if cracked or damaged.
Wheel bearings*•Check bearing assembly for looseness/damage.
•Replace if damaged.Steering system*•Check operation.
•Repair if damaged.
•Check toe-in.
•Adjust if necessary.Upper and lower arm
pivot and steering
shaft*•Lubricate every 6 months.**Rear arm pivot*•Lubricate every 6 months.**Fittings and Fasteners*•Check all chassis fittings and fasteners.
•Correct if necessary.Battery*•Check specific gravity.
•Check breather hose for proper routing.
•Correct if necessary.
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year
U5NF61.book Page 8 Wednesday, June 13, 2001 5:18 PM