2003 YAMAHA TZR50 ABS

EAU10420
Right view
DESCRIPTION
2-2
2
7 Passenger handle
8 Rear shock absorber
9 Seat (page 3-7)10 Battery/Fuse box (page 6-19)
11 Radiator
12 Rear brake pedal (page 3-5)
7910 8
12
11
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ODOMETER READING (x 1000 Km) ANNUAL
NOITEM CHEK OR MAINTENANCE JOB 1 6 12 18 24CHECK
Check tread depth and for damage.
9*TiresReplace if necessary.
√√√√ √
Check air pressure.
Correct if necessary.
10 *Wheel bearingsCheck bearing for looseness or damage.√√√√
11 *SwingarmCheck operation and for excessive play.√√√√Lubricate with lithium-soap-based grease. Every 24000 km
12Drive chainCheck chain slack, alignment and condition. Every 500 km and after washing
Adjust and thoroughly lubricate chain with engine oil. the motorcycle or riding in the rain
13 *Steering bearingsCheck bearing play and steering for roughness.√√ √ √√Lubricate with lithium-soap-based grease. Every 24000 km
14 *Chassis fastenersMake sure that all nuts, bolts and screws are
√√√√ √
properly tightened.
15SidestandCheck operation.
Lubricate.√√√√ √
16 *Sidestand switchCheck operation.√√ √ √√ √
17 *Front forkCheck operation and for oil leakage.√√√√
18 *Shock absorber Check operation and shock absorber for oil leakage.
√√√√
assembly
19 *CarburetorCheck starter (choke) operation.
Adjust engine idling speed.√√ √ √√ √
20 *Autolube pumpCheck operation.
Bleed if necessary.√√√√
21Transmission oilCheck oil level.√√ √ √√ √
Change.√√
PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
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EAU18781
Removing and installing
cowlings
1. Cowling A
2. Cowling B
The cowlings shown need to be
removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each
time a cowling needs to be removed
and installed.
EAU18880
Cowling A
1. Screws (x 7 Right side)
1. Screws (x 6 Left side)
To remove the cowling
1. Remove the cowling screws.
2. Push the cowling in lightly, and
then pull it back as shown.
ECA11200
CAUTION
Take care not to damage the tabs
on the cowling when removing and
or installing it.
To install the cowling
1. Insert the tabs on the cowling
into the slots as shown, and then
push the cowling in until it snaps
into place.
2. Install the cowling screws.
EAU18790
Cowling B
1. Screws (x 5 Rechterkant)
1. Screws (x 7 Linkerkant)
To remove the cowling
Remove the screws, and then take
the cowling off.
T
o install the cowling
Place the cowling in the original posi-
tion, and then install the screws.
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
12
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After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas. Stub-
born dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
ECA10790
CAUTION
Do not use warm water since it
increases the corrosive action of
the salt.
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning
1. Dry the motorcycle with a cha-
mois or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.5. Use spray oil as a universal clea-
ner to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry comple-
tely before storing or covering it.
EWA10930
s s
WARNING
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
Before operating the motorcy-
cle test its braking performan-
ce and cornering behavior.
ECA10800
CAUTION
Apply spray oil and wax spa-
ringly and make sure to wipe
off any excess.
7
MOTORCYCLE CARE AND STORAGE
7-2
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Size
130/70-17 62H
Manufacturer/model
PIRELLI
Maximum load
195 kg
Tire air pressure (measured on cold
tires)
Loading condition
0-90 kg
Front
180 kPa
Rear
200 kPa
Loading condition
90-180 kg
Front
190 kPa
Rear
230 kPa
Front wheelWheel type
Cast wheel
Rim size
MT 2.75x17”
Rear wheelWheel type
Cast wheel
Rim size
MT 3.50x17”
Front brakeType
Single disc brakeRecommended fluid
DOT 4
Rear brakeType
Single disc brake
Recommended fluid
DOT 4
Front suspensionType
Telescopic fork
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
130.0 mm
Rear suspension
Type
Swingarm
Spring/shock absorber type
Coil-gas spring/oil damper
Wheel travel
102.0 mm
Electrical systemIgnition system
DC. CDI
Charging system
CDI magneto
Model
YT4L-BS
Voltage, capacity
12 V, 3.0 Ah
Bulb type
Incandescence
Bulb voltage, wattage x quantityHeadlight
12 V, 25 W/25.0 W x 2
Tail/brake light
12 V, 5.0 W/21.0 W x 1
Front turn signal light
12 V, 16.0 W
Rear turn signal light
12 V, 10.0 W x 2
Neutral indicator light
LED
Oil level warning light
LED
Turn signal indicator light
LED
Coolant temperature warning light
LED
Main fuse
10.0 A
8
SPECIFICATIONS
8-2
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