2003 YAMAHA SUV 1200 fuel tank removal

2-7
E
EJU01012
Fuel tank filler cap
To remove the fuel tank filler cap 1, turn it
counterclockwise.
NOTE:@ Make sure that the fuel tank filler cap is
properly secured before operating the water-
craft.
@
EJU01954
Oil tank filler cap
To remove the oil tank filler cap:
1. Remove the rear and front seats. (See
pages 2-4 to 2-5 for rear and front seat
installation and removal procedures.)
2. Turn the filler cap 1 counterclockwise.
To install the oil tank filler cap:
Install the filler cap, and then install the
seats.
NOTE:@ Make sure that the oil tank filler cap is prop-
erly secured before operating the watercraft.
@
UGU572.book Page 7 Wednesday, August 28, 2002 1:31 PM

3-3
E
EJU01960
Filling the fuel tank
CAUTION:@ Be careful when refueling. Avoid getting
water or other contaminants in the fuel
tank. Contaminated fuel can cause poor
running or engine damage.
@
1. Remove the rear and front seats. (See
pages 2-4 to 2-5 for seat removal and
installation procedures.)
2. Remove the fuel tank filler cap, and
slowly add fuel to the fuel tank.
3. Stop filling when the fuel level just
reaches the bottom a of the engine oil
tank.
4. Add 15 L (4 US gal, 3.3 Imp gal) to fill the
fuel tank.
WARNING@ Do not add more than 15 L (4 US gal,
3.3 Imp gal) to the fuel tank, otherwise
fuel can overflow when filling the fuel
tank or when it warms up and expands.
@
NOTE:@
The fuel tank is full when the fuel level b
is visible behind the oil tank.

The rear and front seats must be removed
in order to watch the fuel level in the fuel
tank while adding fuel.

Do not fill into the filler tube because gas-
oline could overflow.
@
Fuel tank capacity:
Total: 70 L (18.5 US gal, 15.4 Imp gal)
Reserve: 12 L (3.2 US gal, 2.6 Imp gal)
UGU572.book Page 3 Wednesday, August 28, 2002 1:31 PM

3-6
E
EJU01048
Pre-operation check points
EJU01878
Engine compartment
Ventilate the engine compar tment before
each use.
To ventilate the engine compartment
remove the rear and front seats. (See pages
2-4 and 2-5 for seat removal and installation
procedures.) Allow the engine compartment
to remain open for a few minutes to allow
any fuel vapors to escape. Also, check for
loose electrical connections.
WARNING@ Failure to ventilate the engine compart-
ment could result in fire or explosion. Do
not start the engine if there is a fuel leak
or a loose electrical connection.
@
EJU01318
Fuel and oil systems
Check the fuel system for leakage, cracks
or malfunctions before each use. (See page
4-10 for check points and correct proce-
dures.)
1. Remove the fuel tank filler cap to release
any pressure that might have built up in
the fuel tank.
2. Remove the rear and front seats. (See
pages 2-4 to 2-5 for seat removal and
installation procedures.)
3. Check the fuel and oil levels in the tanks
and replenish if necessary. (See pages
3-3 and 3-4 for filling instructions.)
UGU572.book Page 6 Wednesday, August 28, 2002 1:31 PM