Page 45 of 80
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU00631
Adjusting the carburetor
The carburetor is an important part of
the  engine  and  requires  very
sophisticated adjustment. Therefore, all
carburetor  adjustments  should  be  left
to  a  Yamaha  dealer,  who  has  the
necessary professional knowledge and
experience.
a
ZAUM0051
a. Throttle cable free play
EAU00635
Adjusting the throttle cable
free play
The  throttle  cable  free  play  should
measure  1.5  -  3.0  mm  at  the  throttle
grip.  Periodically  check  the  throttle
cable free play and, if necessary, have
a Yamaha dealer adjust it. 4. Insert the element into the air filter
case.
EC000082
•Make  sure  that  the  air  filter
element  is  properly  seated  in
the air filter case.
•The  engine  should  never  be
operated  without  the  air  filter
element installed, otherwise the
piston(s)  and/or  cylinder(s)
may become excessively worn.
5. Install the air filter case cover by
installing the screws.
6-8 
         
        
        
     
        
        Page 51 of 80

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAUM0008
Changing the brake fluid
Have  a  Yamaha  dealer  change  the
brake fluid at the intervals specified in
the  periodic  maintenance  and
lubrication chart. In addition, have the
brake hose replaced every four years
or whenever it is damaged or leaking.
EAU02962
Checking and lubricating the
cables
The operation of all control cables and
the  condition  of  the  cables  should  be
checked  before  each  ride,  and  the
cables  and  cable  ends  should  be
lubricated  if  necessary.    If  a  cable  is
damaged or does not move smoothly,
have a Yamaha dealer check or replace
it.
Recommended lubricant:
Engine oil
EW000112
Damage  to  the  outer  sheath  may
interfere with proper cable operation
and  will  cause  the  inner  cable  to
rust.  Replace  a  damaged  cable  as
soon as possible to prevent unsafe
conditions.
6-14
•Brake fluid may deteriorate painted
surfaces  or  plastic  parts.  Always
clean up spilled fluid immediately.
•As the brake pads wear, it is nor-
mal  for  the  brake  fluid  level  to
gradually go down. However, if the
brake  fluid  level  goes  down
suddenly,  have  a  Yamaha  dealer
check the cause. 
         
        
        
     
        
        Page 53 of 80

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU02939
Checking the front fork
The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
EW000115
Securely support the scooter so that
there is no danger of it falling over.
Check  the  inner  tubes  for  scratches,
damage and excessive oil leakage.To check the operation
1. Place the scooter on a level sur-
face and hold it in an upright po-
sition.
2. While  applying  the  front  brake,
push  down  hard  on  the
handlebars several times to check
if  the  front  fork  compresses  and
rebounds smoothly.
EC000098
If any damage is found or the front
fork  does  not  operate  smoothly,
have  a  Yamaha  dealer  check  or
repair it.
ZAUM0159
EAU00794
Checking the steering
Worn  or  loose  steering  bearings  may
cause danger. Therefore, the operation
of  the  steering  must  be  checked  as
follows at the intervals specified in the
periodic  maintenance  and  lubrication
chart.
1. Place  a  stand  under  the  engine
to  raise  the  front  wheel  off  the
ground.
EW000115
Securely support the scooter so that
there is no danger of it falling over.
6-16 
         
        
        
     
        
        Page 59 of 80

PERIODIC MAINTENANCE AND MINOR REPAIR
6
6-22
EAU03473
Troubleshooting chartEW000125
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.
1. FuelThere is enough fuel.
There is no fuel.Check the compression.
Supply fuel.
The engine does not start. 
Check the compression.
Operate the electric starter.
2. CompressionThere is compression.
There is no compression.Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.
3. IgnitionWipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.
4. BatteryThe engine turns over 
quickly.
The engine turns over 
slowly.The battery is good.
Check fluid, recharge, 
check connections..
Dry
WetOpen the throttle halfway and operate
the electric starter. 
         
        
        
     
        
        Page 65 of 80

SCOOTER CARE AND STORAGE
7
Storage
Short-term
Always store your scooter in a cool, dry
place  and,  if  necessary,  protect  it
against dust with a porous cover.
ECA00015
•Storing the scooter in a poorly
ventilated  room  or  covering  it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
•To  prevent  corrosion,  avoid
damp cellars, stables (because
of  the  presence  of  ammonia)
and  areas  where  strong
chemicals are stored.Long-term
Before storing your scooter for several
months:
1. Follow  all  the  instructions  in  the
"Care" section of this chapter.
2. Drain  the  carburetor  float
chamber  by  loosening  the  drain
bolt; this will prevent fuel deposits
from building up. Pour the drained
fuel into the fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform  the  following  steps  to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove  the  spark  plug  cap
and spark plug.
b. Pour  a  teaspoonful  of  engine
oil into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded.  (This  will  limit
sparking during the next step.)
d. Turn  the  engine  over  several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove  the  spark  plug  cap
from the spark plug, and then
install  the  spark  plug  and  the
spark plug cap.
EWA00003
To  prevent  damage  or  injury  from
sparking,  make  sure  to  ground  the
spark plug electrodes while turning
the engine over.
5. Lubricate  all  control  cables  and
the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
6. Check  and,  if  necessary,  correct
the tire air pressure, and then lift
the  scooter  so  that  both  of  its
wheels  are  off  the  ground.
Alternatively,  turn  the  wheels  a
little  every  month  in  order  to
prevent  the  tires  from  becoming
degraded in one spot.
7-4