PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit ....................................................6-1
Periodic maintenance and lubrication chart .........6-3
Removing and installing the cowlings and
panel .................................................................6-6
Checking the spark plug ....................................6-12
Engine oil ...........................................................6-14
Final transmission oil .........................................6-18
Coolant ..............................................................6-19
Air filter and V-belt case air filter elements ........6-21
Air flow louver ....................................................6-23
Adjusting the throttle cable free play .................6-23
Adjusting the valve clearance ...........................6-23
Tires ...................................................................6-24
Cast wheels .......................................................6-26
Adjusting the front and rear brake lever
free play ..........................................................6-27
Checking the front and rear brake pads ............6-28
Checking the brake fluid level ............................6-29
Changing the brake fluid ....................................6-30
Checking and lubricating the cables ..................6-30
Checking and lubricating the throttle grip
and cable ........................................................6-31
Lubricating the front and rear brake levers ........6-31Checking and lubricating the centerstand
and sidestand .................................................6-31
Checking the front fork ......................................6-32
Checking the steering ........................................6-33
Checking the wheel bearings ............................6-33
Removing the battery cover ...............................6-34
Battery ...............................................................6-34
Replacing the fuses ...........................................6-36
Replacing a headlight bulb ................................6-37
Replacing a front turn signal light bulb ..............6-39
Replacing a rear turn signal light bulb ...............6-40
Replacing a tail/brake light bulb .........................6-40
Replacing the license plate light bulb ................6-41
Troubleshooting .................................................6-42
Troubleshooting charts ......................................6-43
6
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6-39
PERIODIC MAINTENANCE AND MINOR REPAIR
67. Install the panel.
8. Have a Yamaha dealer adjust
the headlight beam if necessary.
3. Remove the socket (together
with the turn signal light bulb) by
turning it counterclockwise.
4. Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
5. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
6. Install the socket (together with
the bulb) by turning it clockwise.
7. Install the panel.
1
1. Socket
EAU03111
Replacing a front turn signal
light bulb
Turn signal light bulb (front), replacing1. Place the scooter on the center-
stand.
2. Remove panel A. (See page
6-11 for panel removal and
installation procedures.)
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6-40
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU03618
Replacing a rear turn signal
light bulb
Turn signal light bulb (rear), replacing1. Place the scooter on the center-
stand.
2. Remove cowling C. (See page
6-10 for cowling removal and
installation procedures.)
EAU03619
Replacing a tail/brake light
bulb
Tail/brake light bulb, replacing1. Place the scooter on the center-
stand.
2. Remove cowling C. (See page
6-10 for cowling removal and
installation procedures.)
3. Remove the socket (together
with the bulb) by turning it coun-
terclockwise.
4. Remove the defective bulb by
pulling it out.
5. Insert a new bulb into the socket.
6. Install the socket (together with
the bulb) by turning it clockwise.
7. Install the cowling.
1
1. Socket
5SJ-28199-E1 7/11/02 11:03 AM Page 89
8-4
SPECIFICATIONS
8
Bulb voltage, wattage ×quantity
Headlight 12 V, 60/55 W ×1
12 V, 55 W ×1
Tail/brake light 12 V, 5/21 W ×2
Front turn signal light 12 V, 21 W ×2
Rear turn signal light 12 V, 18 W ×2
Auxiliary light 12 V, 5 W ×1
License plate light 12 V, 5 W ×1
Meter lighting 12 V, 1.7 W ×4
High beam indicator light 12 V, 1.7 W ×1
Turn signal indicator light 12 V, 3.4 W ×2
Oil change indicator light 12 V, 1.7 W ×1
ABS warning light 12 V, 1.7 W ×1
Fuses
Main fuse 30 A
ABS motor fuse 30 A
Headlight fuse 15 A
Signaling system fuse 15 A
ABS control unit fuse 10 A
Ignition fuse 7.5 A
Radiator fan fuse 4 A
Clock (Backup) fuse 10 A
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INDEX
D
Display, multi-function ............................3-5
E
Engine break-in ......................................5-4
Engine oil ..............................................6-14
F
Final transmission oil ............................6-18
Front and rear brake lever free play,
adjusting ...........................................6-27
Front and rear brake pads, checking ....6-28
Front fork, checking ..............................6-32
Fuel ......................................................3-16
Fuel consumption, tips for reducing .......5-4
Fuel gauge .............................................3-5
Fuel tank cap ........................................3-15
Fuses, replacing ...................................6-36
H
Handlebar switches ..............................3-10
Dimmer switch ..................................3-10
Engine stop switch ............................3-11
Horn switch .......................................3-10
Pass switch .......................................3-10
Start switch .......................................3-11
Turn signal switch .............................3-10
Headlight bulb, replacing ......................6-37I
Identification numbers ............................9-1
Ignition circuit cut-off system ................3-22
Indicator and warning lights ....................3-2
ABS warning light ................................3-2
High beam indicator light .....................3-3
Oil change indicator light .....................3-3
Turn signal indicator lights ...................3-2
K
Key identification number .......................9-1
L
License plate light bulb, replacing ........6-41
M
Main switch/steering lock .......................3-1
Model label .............................................9-2
P
Parking ...................................................5-5
Part locations ..........................................2-1
Periodic maintenance and lubrication
chart .....................................................6-3
Pre-operation check list ..........................4-1
R
Rider seat .............................................3-18
Rider seat, adjusting .............................3-18A
ABS ......................................................3-13
Acceleration and deceleration ................5-3
Air filter and V-belt case air filter
elements, cleaning ............................6-21
Air flow louver .......................................6-23
Anti-theft alarm (optional) .....................3-10
B
Battery ..................................................6-34
Battery cover removal ..........................6-34
Brake fluid level, checking ....................6-29
Brake fluid, changing ............................6-30
Brake lever, front ..................................3-11
Brake lever, rear ...................................3-12
Brake levers, lubricating .......................6-31
Braking ...................................................5-3
C
Cables, checking and lubricating ..........6-30
Care ........................................................7-1
Catalytic converter ................................3-17
Centerstand and sidestand, checking
and lubricating ..................................6-31
Conversion table ....................................8-5
Coolant .................................................6-19
Coolant temperature gauge ....................3-5
Cowlings and panel, removing and
installing ..............................................6-6
5SJ-28199-E1 7/11/02 11:03 AM Page 110
S
Safe-riding points ...................................1-2
Shock absorber assemblies,
adjusting ............................................3-21
Sidestand .............................................3-22
Spark plug, checking ............................6-12
Specifications .........................................8-1
Speedometer ..........................................3-4
Starting off ..............................................5-2
Starting the engine .................................5-1
Steering, checking ................................6-33
Storage ...................................................7-4
Storage compartments .........................3-19
T
Tachometer ............................................3-4
Tail/brake light bulb, replacing ..............6-40
Throttle cable free play, adjusting ........6-23
Throttle grip and cable, checking and
lubricating ..........................................6-31
Tires .....................................................6-24
Tool kit ....................................................6-1
Troubleshooting ....................................6-42
Troubleshooting charts .........................6-43
Turn signal light bulb (front),
replacing ............................................6-39
Turn signal light bulb (rear),
replacing ............................................6-40
V
Valve clearance, adjusting ...................6-23
Vehicle identification number .................9-1W
Wheel bearings, checking ....................6-33
Wheels .................................................6-26
INDEX
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