2003 YAMAHA KODIAK 400 Headlight replacement

Adjusting the rear brake light
switch ............................................... 8-97
Cable inspection and lubrication ........ 8-99
Lubricating the brake levers and
brake pedal .................................... 8-101
Wheel removal ................................. 8-103
Wheel installation ............................. 8-105
Battery .............................................. 8-107
Battery maintenance ........................ 8-111
Fuse replacement............................. 8-113
Replacing a headlight bulb ............... 8-117
Headlight beam adjustment.............. 8-121
Tail/brake light bulb replacement ..... 8-121
Troubleshooting................................ 8-123
Troubleshooting chart....................... 8-125
CLEANING AND STORAGE .................. 9-1
A. Cleaning ........................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS ................................ 10-1
CONVERSION TABLE .......................... 11-1
91011U5VH60.book Page 3 Wednesday, August 7, 2002 12:00 PM

8-8
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.NOTE:Recommended brake fluid: DOT 4
Brake fluid replacement:
1. When disassembling the master cylinder or caliper, replace the brake fluid. Normally check the brake
fluid level and add fluid as required.
2. On the inner parts of the master cylinder and caliper, replace the oil seals every two years.
3. Replace the brake hoses every four years, or if cracked or damaged.V-belt*•Check operation.
•Check for cracks or damage.Wheels*•Check balance/damage/runout.
•Repair if necessary.Wheel bearing*•Check bearing assemblies for looseness/damage.
•Replace if damaged.Front and rear
suspension*•Check operation.
•Correct if necessary.Steering system*•Check operation./Replace if damaged.
•Check toe-in./Adjust if necessary.Fittings and fasteners*•Check all chassis fittings and fasteners.
•Correct if necessary.Lights and switches*•Check operation.
•Adjust headlight beam.
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year
U5VH60.book Page 8 Wednesday, August 7, 2002 12:00 PM

8-121 1. Headlight beam adjusting screw
1. Vis de réglage du faisceau de phare
1. Tornillo de ajuste de la luz del faro
EBU01089
Headlight beam adjustmentCAUTION:_ It is advisable to have a Yamaha dealer make
this adjustment. _To raise the beam, turn the adjusting screw in di-
rection
a.
To lower the beam, turn the adjusting screw in di-
rection
b.
EBU01105
Tail/brake light bulb replacement
If the tail/brake light bulb burns out, have a
Yamaha dealer replace it.
U5VH60.book Page 121 Wednesday, August 7, 2002 12:00 PM