2003 YAMAHA GRIZZLY 660 service

8-87
EBU00303
Valve clearance adjustment
The correct valve clearance changes with use, re-
sulting in improper fuel/air supply or engine noise.
To prevent this, the valve clearance must be ad-
justed regularly. This adjustment however, should
be left to a professional Yamaha service techni-
cian.
U5KM60.book Page 87 Thursday, June 21, 2001 2:40 PM

8-97
EBU00820*
Brake fluid replacement
1. Complete fluid replacement should be done
only by trained Yamaha service personnel.
2. Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.

Replace all rubber seals every two years.


Replace all hoses every four years.
U5KM60.book Page 97 Thursday, June 21, 2001 2:40 PM

8-99 a. Free play
a. Jeu
a. Juego libre
EBU00681
Front brake adjustment
The front brake lever should have a free play of
zero mm at the lever end. If not, ask a Yamaha
dealer to adjust it.
WARNING
Operating with improperly serviced or adjust-
ed brakes could cause loss of braking ability
which could lead to an accident.
After servicing:

Make sure the brakes operate smoothly
and that the free play is correct.


Make sure the brakes do not drag.


Make sure the brakes are not spongy. All
air must be bled from the brake system.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
U5KM60.book Page 99 Thursday, June 21, 2001 2:40 PM

8-103 a. 45 mm
Rear brake pedal height adjustmentNOTE:Adjust the rear brake before inspecting the rear
brake pads.The top of the brake pedal should be positioned
45 mm above the top of the footrest. If not, ask a
Yamaha dealer to adjust it.
WARNING
Operating with improperly serviced or adjust-
ed brakes could cause loss of braking ability
which could lead to an accident.
After servicing:

Make sure the brakes operate smoothly
and that the free play is correct.


Make sure the brakes do not drag.


All air must be bled from the brake system.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
U5KM60.book Page 103 Thursday, June 21, 2001 2:40 PM

8-135
EBU00413
Troubleshooting
Although Yamaha machines receive a rigid in-
spection before shipment from the factory, trouble
may occur during operation.
Any problem in the fuel, compression, or ignition
systems can cause poor starting and loss of pow-
er. The troubleshooting chart describes a quick,
easy procedure for making checks. If your ma-
chine requires any repair, take it to a Yamaha
dealer.
The skilled technicians at a Yamaha dealership
have the tools, experience, and know-how to prop-
erly service your machine. Use only genuine
Yamaha parts on your machine. Imitation parts
may look like Yamaha parts, but they are often in-
ferior.
Consequently, they have a shorter service life and
can lead to expensive repair bills.
WARNING
Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe in-
jury or property damage. Make sure there are
no open flames or sparks in the area, including
pilot lights from water heaters or furnaces.
U5KM60.book Page 135 Thursday, June 21, 2001 2:40 PM

10-2
10
Compression ratio 9.1 :1
Starting system Electric and recoil starter
Lubrication system Wet sump
Engine oil:
Type
Recommended engine oil classification API Service SE, SF, SG type or higherModel YFM660FP
-20˚-10˚0˚
10˚20˚30˚40˚50˚C
10W/30
15W/4020W/4020W/50
10W/40
5W/30
CAUTION:
Be sure to use motor oils that do not contain anti-
friction modifiers. Passenger car motor oils (often
labeled “Energy Conserving II”) contain anti-fric-
tion additives which will cause clutch and/or
starter clutch slippage, resulting in reduced com-
ponent life and poor engine performance.
U5KM60.book Page 2 Thursday, June 21, 2001 2:40 PM

10-8
Taux de compression 9,1 : 1
Système de démarrage Démarreur électrique et à réenroulement
Système de graissage Carter humide
Huile de moteur:
Type
Classification d’huile de moteur recommandée API Service de type “SE”, “SF”, “SG” ou supérieur Modèle YFM660FP
-20˚-10˚0˚
10˚20˚30˚40˚50˚C
10W/30
15W/4020W/4020W/50
10W/40
5W/30
ATTENTION:
Veiller à ce que l’huile de moteur utilisée ne contienne pas
d’additifs antifriction. Les huiles pour voitures (portant
souvent la désignation “ENERGY CONSERVING II”)
contiennent des additifs antifriction qui vont faire patiner
l’embrayage et/ou l’embrayage de démarreur, ce qui va
provoquer une réduction de la durabilité des organes et
une baisse de rendement.
U5KM60.book Page 8 Thursday, June 21, 2001 2:40 PM