2003 YAMAHA GRIZZLY 660 warning

AN IMPORTANT SAFETY MESSAGE:

READ THIS MANUAL COMPLETELY BE-
FORE OPERATING YOUR ATV. MAKE SURE
YOU UNDERSTAND ALL INSTRUCTIONS.


PAY CLOSE ATTENTION TO THE WARNING
AND CAUTION LABELS ON THE ATV.


THIS ATV, AND ANY OTHER ATV OVER
90cc, SHOULD NOT BE RIDDEN BY ANY-
ONE UNDER 16 YEARS OF AGE.
U5KM61.book Page 6 Friday, July 26, 2002 11:13 AM

EBU00801
2-IMPORTANT MANUAL
INFORMATION
FAILURE TO FOLLOW THE WARNINGS CON-
TAINED IN THIS MANUAL CAN RESULT IN SE-
RIOUS INJURY OR DEATH.
Particularly important information is distinguished
in this manual by the following notations:The Safety Alert Symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS IN-
VOLVED!
WARNING
Failure to follow WARNING instructions couldresult in severe injury or death
to the machine
operator, a bystander or a person inspecting
or repairing the machine.
U5KM61.book Page 1 Friday, July 26, 2002 11:13 AM

EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-3
Key identification number ..................... 3-5
Vehicle identification number ............... 3-7
Model label ........................................... 3-9
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-3
Speedometer unit ................................. 4-9
Fuel gauge ......................................... 4-15
Handlebar switches ............................ 4-17
Throttle lever ...................................... 4-29
Speed limiter ...................................... 4-31
Front brake lever ................................ 4-33
Rear brake pedal and lever ................ 4-35
Drive select lever ................................ 4-37
Recoil starter ...................................... 4-37
1234
Fuel tank cap ..................................... 4-39
Fuel cock............................................ 4-41
Starter (choke) ................................... 4-43
Seat.................................................... 4-45
Storage compartment ........................ 4-47
Front carrier ....................................... 4-47
Rear carrier ........................................ 4-47
Front and rear shock absorber
adjustment ....................................... 4-49
Auxiliary DC jack ................................ 4-53
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-15
Final gear oil ...................................... 5-19
Differential gear oil ............................. 5-21
Coolant............................................... 5-21
Throttle lever ...................................... 5-23
Fittings and fasteners......................... 5-23
Lights ................................................. 5-25
Switches............................................. 5-25
Tires ................................................... 5-27
How to measure tire pressure ............ 5-31
5
U5KM61.book Page 1 Friday, July 26, 2002 11:13 AM

1-1
EBU00464
1-LOCATION OF THE WARNING
AND SPECIFICATION LABELSRead and understand all of the labels on your ma-
chine. They contain important information for safe
and proper operation of your ATV.
Never remove any labels from your ATV. If a label
becomes difficult to read or comes off, a replace-
ment label is available from your Yamaha dealer.1
2
3
85 kg {187 lbs}
4WV-24877-A0
LOAD LIMIT
PULLING LOAD:
TONGUE WEIGHT:5390 N (550 kgf)
1212 lbf
147 N ( 15 kgf)
33 lbf
5KM-2151K-00
MAXIMUM LOADING LIMIT
E-1.fm Page 1 Friday, July 26, 2002 11:43 AM

1-6
6For Oceania
Pour l’Océanie
Para Oceanía
UNDERWARNING5FE-21697-01 NEVER operate this ATV if you are
under age 16. Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
7For Europe
Pour l’Europe
Para Europa
5FK-21568-00
GBDEFINLPS
Before you operate this vehicle,
read the owner's manual.
Lesen Sie die Bedlenungsanleitung
bevor Sie dieses Fahrzeug fahren.
Autes de conducir este vehículo,
lea el Manual del Propietario.
Lire le manuel du propriétaire avant
d'utiliser ce véhicule.
Prima di usare il veicolo,
leggete il manuale di istruzioni.
Voor het gebruik van dit voertulg
de handleiding met aandacht lezen.
Antes de utilizar este veículo,
leia o manual do proprietário.
lnnan du kör detta fordon,
läs handboken.
E-1.fm Page 6 Friday, July 26, 2002 11:43 AM

1-7
7For Oceania
Pour l’Océanie
Para Oceanía
WARNING5FE-21568-11
Improper ATV use can result in SEVERE
INJURY or DEATH.ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE
GEARNEVER USE
ON PUBLIC
ROADSNEVER CARRY
PASSENGERSNEVER USE
WITH DRUGS
OR ALCOHOLNEVER operate : without proper training or instruction.
 at speeds too fast for your skills or
the conditions.
 on public roads-a collision can occur
with another vehicle.
 with a passenger-passengers affect balance
and steering and increase risk
of losing control.ALWAYS : use proper riding techniques to avoid vehicle overturns on hills and rough terrain
and in turns.
 avoid paved surfaces-pavement may
seriously affect handling and control. LOCATE AND READ OWNER'S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
U5KM61.book Page 7 Friday, July 26, 2002 11:13 AM

1-8
8For Europe
Pour l’Europe
Para Europa
L’uso dello sterzo dell’ATV con la trazione
4WD-LOCK (“DIFF. LOCK”) richiede uno sforzo
maggiore.
Guidare a bassa velocità e prevedere un tempo
e una distanza maggiori per le manovre per
evitare di perdere il controllo.
In 4WD-LOCK (“DIFF. LOCK”) is meer kracht
vereist om met de ATV een bocht te nemen.
Rijd langzaam, neem de tijd bij het manoeuvreren
en houd ruime afstand aan om uw controle over
het voertuig te behouden. Tuning the ATV in 4WD-LOCK (“DIFF. LOCK”)
takes more effort.
Operate at a slow speed and allow extra time and
distance for maneuvers to avoid loss of control.
Wenden in der Stellung “4WD-LOCK” (“DIFF. LOCK”)
ist mühsamer.
Reduzierte Geschwindigkeit sowie zusätzliche
Manövrierzeit und -strecke bedeuten bessere
Fahrzeugkontrolle.
Girar el ATV con tracción a las 4 ruedas y
bloqueo del diferencial (“DIFF. LOCK”) cuesta más.
Para evitar perder el control, circule a baja
velocidad y prevea más tiempo y distancia para
las maniobras.
La prise de virages requiert plus d’efforts en
traction 4WD-LOCK (“DIFF. LOCK”)
Toujours rouler lentement et se réserver plus de
temps et d’espace pour les manœuvres afin
d’éviter de perdre le contôle du véhicule.
Rodar o ATV para 4WD-LOCK (<>)
requer mais esforço.
Prossiga a baixa velocidade e dexie tempo e
distância suficientes para efectuar manobras sem
parder o controlo.
Det krävs mer kraft för att vrida på ATV i Läget
4WD-LOCK (“DIFF. LOCK”).
Kör långsamt och sätt av mer tid och större avstånd
för manövrar, för att inte riskera att tappa kontrollen.
GBDEFINLPS
5KM-21558-20
!
9For Oceania
Pour l’Océanie
Para Oceanía
0For Europe
Pour l’Europe
Para EuropaAFor Europe
Pour l’Europe
Para Europa
WARNING
Turning the ATV in 4WD-LOCK(“DIFF. LOCK”)
takes more effort.
Operate at a slow speed and allow
extra time and distance for maneuvers
to avoid loss of control.
5KM-21558-00
5KM-2156A-01
MODEL
POWER :
DRY WHEIGHT:30.5 kW
272 kg YFM660FWA
4GB-2155A-00
E-1.fm Page 8 Friday, July 26, 2002 11:43 AM

2-15
WARNING


Always turn off the engine when refueling.


Do not refuel right after the engine has
been running and is still very hot.


Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicin-
ity of sparks, open flames, or other sourc-
es of ignition such as the pilot lights of
water heaters and clothes dryers. Gaso-
line can catch fire and you could be
burned.


When transporting the machine in anoth-
er vehicle, be sure it is kept upright and
that the fuel cock is in the “OFF” position.
Otherwise, fuel may leak out of the carbu-
retor or fuel tank.


Gasoline is poisonous. If you should
swallow some gasoline or inhale a lot of
gasoline vapor, or get some gasoline in
your eyes, see your doctor immediately. If
gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes.
U5KM61.book Page 15 Friday, July 26, 2002 11:13 AM