2003 YAMAHA GP1300R oil level

2-19
E
EJU20050
Engine overheat warning
indicator
If the engine starts to overheat, the warn-
ing light and engine overheat warning indi-
cator begin to blink, and the buzzer sounds
intermittently.
If the watercraft continues to be operated
at higher speeds after the warning system
has been activated, the warning light,
engine overheat warning indicator and the
buzzer will change from intermittently to
continuously on. (See “Engine overheat
warning system” on page 2-12 for further
details.)
The warning signals will turn off when the
engine is started after it has cooled down.
NOTE:@ When the warnings overlap each other, their
priority is as follows:
1. Final overheat warning
2. Fuel level warning
3. Oil level warning
4. Initial overheat warning
5. Exhaust temperature warning
6. Check engine warning
@
EJU11860
Exhaust temperature warning
indicator
If the exhaust system becomes too hot,
the warning light and exhaust temperature
warning indicator begin to blink, and the
buzzer sounds intermittently. (See “Exhaust
temperature warning system” on page 2-13
for further details.)
The warning signals will turn off when the
engine is started after it has cooled down.
UF1G70.book Page 19 Wednesday, December 18, 2002 3:35 PM

3-5
E
EJU10460
Filling the oil tank
WARNING@
Do not add gasoline to the oil tank.
Fire or explosion could result.

Oil in the bilge is a serious fire hazard.
Wipe up any spilled oil immediately.
@
CAUTION:@ Do not allow the oil tank to become com-
pletely empty. If the oil tank becomes
empty the oil injection pump must be
bled to ensure proper oil flow, otherwise
engine damage may occur. If bleeding of
the oil pump is necessary, have a
Yamaha dealer bleed it.
@
1. Remove the seat to watch the oil level.
(See page 2-5 for seat.)
2. Open the oil tank filler cap, and very
slowly add engine oil to the oil tank.
3. Stop filling when the oil just reaches the
top of oil tank visible.
Oil tank capacity:
5.5 L (1.5 US gal, 1.2 Imp gal)
UF1G70.book Page 5 Wednesday, December 18, 2002 3:35 PM

3-6
E
EJU13460
Pre-operation checks
EJU13470
Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the
accompanying text in this chapter for details on how to perform the checks.
WARNING@ If any item in the pre-operation check list is not working properly, have it inspected
and repaired before operating the watercraft, otherwise an accident could occur.
@
POC-***
NOTE:@ Pre-operation checks should be made thoroughly each time the watercraft is used. This pro-
cedure can be completed in a short time. It is worth the time spent to assure safety and reli-
ability.
@
ITEM ROUTINE PAGE
Engine compartment Remove the seat and front storage compartment
to ventilate engine compartment. Check for fuel
vapors or loose electrical connections3-7
Bilge Check for water and fuel residue and remove if
necessary3-8
Throttle Check that the throttle lever springs back 3-11
Steering system Check for proper steering system operation 3-11
Fuel and oil Check fuel and oil level and add if necessary
Check hoses and tanks for leakage3-7
Water separator Check for water and drain if necessary 3-8
Battery Check electrolyte level and battery condition 3-9
Hood Check that the hood is properly secured 2-6
Seat Check that the seat is properly secured 2-5
Hull/Deck Check the hull and deck for cracks or other dam-
age—
Jet unit Check for debris and remove if necessary 3-12
Fire extinguisher Check the condition and replace if necessary 3-10
Engine shut-off cord Check condition and replace is frayed or broken 3-12
Switches Check the start switch, engine stop switch and
engine shut-off switch for proper operation when
the watercraft is in the water3-13
Cooling water pilot outlet Check that water is discharged while the engine
is running and the watercraft is in the water3-13
Multifunction information center Check for warning indications and proper opera-
tion3-13
UF1G70.book Page 6 Wednesday, December 18, 2002 3:35 PM

3-7
E
EJU10480
Pre-operation check points
EJU10500
Engine compartment
Ventilate the engine compar tment before
each use.
To ventilate the engine compartment,
remove seat and front storage compart-
ment. (See page 2-5 for seat, and 2-20 for
front storage compartment.) Allow the
engine compartment to remain open for a
few minutes to allow any fuel vapors to
escape. Also, check for loose electrical con-
nections.
WARNING@ Failure to ventilate the engine compart-
ment could result in fire or explosion. Do
not start the engine if there is a fuel leak
or a loose electrical connection.
@
EJU20071
Fuel and oil systems
Check the fuel system for leakage, cracks
or malfunctions before each use. (See page
4-10 for check points and correct proce-
dures.)
1. Remove the fuel tank filler cap to release
any pressure that might have built up in
the fuel tank.
2. Remove seat and front storage compart-
ment. (See page 2-5 for seat, and 2-20
for front storage compartment.)
3. Check the fuel and oil levels in the tanks
and replenish if necessary. (See pages
3-4 and 3-5 for filling instructions.)
UF1G70.book Page 7 Wednesday, December 18, 2002 3:35 PM

4-9
E
EJU13550
Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, depend-
ing on your operating conditions maintenance may need to be performed more frequently.
PMC-*** (
) This mark indicates maintenance that you may do yourself.
(
❍) This mark indicates work to be done by a Yamaha dealer.
MAINTENANCE INTERVAL
INITIALTHEREAFTER
EVERYPA G E
10
hours50
hours100
hours100
hours200
hours
ITEM
6
months12
months12
months24
months
Spark plug Inspect, clean, adjust



4-14
Lubrication points Lubricate


4-15
Intermediate housing Lubricate❍
*1

*2

*2 4-17
Fuel system Inspect❍❍
4-10
Fuel tank Clean❍
4-10
Oil injection system Inspect, clean❍❍
4-11
Throttle shaft Inspect❍❍
—
Cooling water passages Flush

*3 4-1
Water inlet strainer Inspect, clean❍❍
—
Bilge strainer Clean❍❍
—
Electric bilge pump strainer Inspect, clean❍❍
—
Impeller Inspect

*4❍❍
—
Jet thrust nozzle angle Inspect


4-12
QSTS mechanism Inspect, adjust

*4❍❍
4-13
Throttle lever Check operation

*4 3-11
Throttle cable Inspect, adjust❍❍
4-12
Stern drain plugs Inspect, replace

*4❍❍
3-8
Battery Inspect

*5❍❍
4-18
Rubber coupling Inspect❍
—
Engine mount Inspect❍
—
Nuts and bolts Inspect❍❍❍
—
*1: Grease capacity: 33.0–35.0 cm3 (1.11–1.18 oz)
*2: Grease capacity: 6.0–8.0 cm3 (0.20–0.27 oz)
*3: After every use
*4: Before every use
*5: Inspect fluid level before every use
UF1G70.book Page 9 Wednesday, December 18, 2002 3:35 PM

4-18
E
EJU19710
Inspecting the battery
Check the level of the battery electrolyte
and make sure that the negative and posi-
tive leads are securely tightened.
WARNING@
Battery electrolyte is poisonous and
dangerous, causing severe burns, etc.
Electrolyte contains sulfuric acid.
Avoid contact with skin, eyes, or cloth-
ing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water
or milk. Follow with milk of magnesia,
beaten egg, or vegetable oil. Call phy-
sician immediately.
Eyes: Flush with water for 15 minutes
and get prompt medical attention.
Batteries produce explosive gases.
Keep sparks, flame, cigarettes, etc.,
well away. If using or charging the bat-
tery in an enclosed space, make sure
that it is well ventilated. Always shield
your eyes when working near batter-
ies.
KEEP OUT OF THE REACH OF CHIL-
DREN.

Be sure to connect the breather hose
to the battery. Fire or explosion could
result if the breather hose is damaged,
obstructed, or not connected properly.
@
CAUTION:@
Be careful not to place the battery on
its side.

Be sure to remove the battery from the
battery compartment when adding
electrolyte or charging the battery.
@
UF1G70.book Page 18 Wednesday, December 18, 2002 3:35 PM

5-2
E
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as possi-
ble3-4
Stale or contaminated Have serviced by
Yamaha dealer4-10
Fuel tank Water or dirt present Have serviced by
Yamaha dealer4-10
Spark plug Fouled or defective Replace 4-14
Incorrect heat range Replace 4-14
Gap incorrect Adjust 4-14
Spark plug cap Loose Connect properly 4-14
Cracked, torn, or dam-
agedReplace
—
Electrical
wiringLoose connection Tighten or connect
properly—
Fuel injection
systemFaulty or clogged injec-
torsHave serviced by
Yamaha dealer—
Warning light or
indicator blinksFuel level Empty Refill as soon as possi-
ble3-4
Engine oil level Empty Refill immediately 3-5
Oil filter clogged Have serviced by
Yamaha dealer—
Engine
overheatedJet intake clogged Clean 5-4
Water temperature
sensor is failedHave serviced by
Yamaha dealer2-12
Low battery
voltageBattery voltage low Charge 4-18
Battery terminal con-
nected wrongConnect properly
4-18
Exhaust gas
temperatureGas temperature is too
highCool down engine
2-13
Check engine
warningFaulty sensors Have serviced by
Yamaha dealer— TROUBLE POSSIBLE CAUSE REMEDY PAGE
UF1G70.book Page 2 Wednesday, December 18, 2002 3:35 PM