2003 YAMAHA FJR1300A bulb

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .................................................... 6-1
Periodic maintenance and lubrication chart ......... 6-2
Removing and installing panels ........................... 6-5
Checking the spark plugs .................................... 6-7
Engine oil and oil filter cartridge .......................... 6-9
Final gear oil ...................................................... 6-12
Checking the coolant level ................................. 6-13
Cleaning the air filter element ............................ 6-15
Checking the engine idling speed ...................... 6-16
Adjusting the throttle cable free play .................. 6-17
Adjusting the valve clearance ............................ 6-17
Tires ................................................................... 6-17
Cast wheels ....................................................... 6-20
Clutch lever free play ......................................... 6-21
Adjusting the brake pedal position ..................... 6-21
Adjusting the rear brake light switch .................. 6-22
Checking the front and rear brake pads ............. 6-22
Checking the brake and clutch fluid levels ......... 6-23
Changing the brake and clutch fluids ................. 6-25
Checking and lubricating the cables .................. 6-25Checking and lubricating the throttle grip and
cable ............................................................... 6-25
Checking and lubricating the brake and
shift pedals ...................................................... 6-26
Checking and lubricating the brake and
clutch levers .................................................... 6-27
Checking and lubricating the centerstand and
sidestand ......................................................... 6-27
Lubricating the swingarm pivots ........................ 6-28
Checking the front fork ...................................... 6-29
Checking the steering ....................................... 6-29
Checking the wheel bearings ............................ 6-30
Battery ............................................................... 6-31
Replacing the fuses .......................................... 6-32
Replacing a headlight bulb ................................ 6-33
Replacing an auxiliary light bulb ....................... 6-35
Replacing a rear turn signal light bulb or
a tail/brake light bulb ....................................... 6-36
Troubleshooting ................................................. 6-36
Troubleshooting charts ...................................... 6-37
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
6
EC000103
CAUTION:_ Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire. _3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU04586
Replacing a headlight bulb This motorcycle is equipped with
quartz bulb headlights. If a headlight
bulb burns out, replace it as follows.
1. Remove panel B (if replacing the
left headlight bulb) or panel C (if
replacing the right headlight bulb).
(See page 6-6 for panel removal
and installation procedures.)
2. Disconnect the headlight coupler,
and then remove the headlight
bulb cover.
1. Main fuseSpecified fuses:
Main fuse: 50 A
Headlight fuse: 25 A
Signaling system fuse: 15 A
Ignition fuse: 10 A
Windshield motor fuse: 2 A
Radiator fan fuse: 15 A
Odometer, clock and
immobilizer system fuse
(backup fuse): 10 A
Hazard fuse: 7.5 A
Parking lighting fuse: 10 A
Electronic fuel injection
fuse: 15 A
Anti-lock Brake System
fuse
(For FJR1300A only): 7.5 A
1. Headlight coupler
2. Headlight bulb cover
E_5jw_Periodic.fm Page 33 Monday, November 11, 2002 10:00 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
6 3. Unhook the headlight bulb holder,
and then remove the defective
bulb.
EW000119
WARNING
_ Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down. _4. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
EC000104
CAUTION:_ Take care not to damage the follow-
ing parts:

Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosi-
ty of the bulb, and the bulb life
will be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.


Headlight lens
Do not affix any type of tinted
film or stickers to the head-
light lens.
Do not use a headlight bulb of
a wattage higher than speci-
fied.
_
1. Headlight bulb holder
1. Do not touch the glass part of the bulb.
U5JWE2.book Page 34 Wednesday, November 6, 2002 3:32 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-35
65. Install the headlight bulb cover,
and then connect the coupler.
6. Install the panel.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU05022
Replacing an auxiliary light
bulb This motorcycle is equipped with two
auxiliary lights. If an auxiliary light bulb
burns out, replace it as follows.
1. Remove panel B (if replacing the
left auxiliary light bulb) or panel C
(if replacing the right auxiliary light
bulb). (See page 6-6 for panel re-
moval and installation proce-
dures.)
2. Remove the auxiliary light socket
(together with the coupler) by turn-
ing the socket counterclockwise.3. Remove the defective bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to-
gether with the coupler) by push-
ing it in and turning it clockwise.1. Auxiliary light socket
2. Auxiliary light coupler
1. Auxiliary light bulb
U5JWE2.book Page 35 Wednesday, November 6, 2002 3:32 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-36
6
EAU05019
Replacing a rear turn signal
light bulb or a tail/brake light
bulb 1. Remove the passenger seat. (See
page 3-17 for passenger seat re-
moval and installation proce-
dures.)
2. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
3. Remove the defective bulb by
turning it counterclockwise.4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with
the bulb) by turning it clockwise.
6. Install the passenger seat.
EAU03087
Troubleshooting Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
1. Turn signal light bulb socket
2. Tail/brake light bulb socket
U5JWE2.book Page 36 Wednesday, November 6, 2002 3:32 PM

SPECIFICATIONS
8-4
8
Battery
Model GT14B-4
Voltage, capacity 12 V, 12 Ah
Headlight typeHalogen bulb
Bulb voltage, wattage × quantity
Headlight 12 V, 60/55 W × 2
Tail/brake light 12 V, 5/21 W × 2
Turn signal light 12 V, 21 W × 4
Auxiliary light 12 V, 5 W × 2
Meter lighting 14 V, 1.12 W × 4
Neutral indicator light 14 V, 1.12 W × 1
High beam indicator light 14 V, 1.12 W × 1
Turn signal indicator light 14 V, 1.4 W × 2
Engine trouble warning light 14 V, 1.12 W × 1
Oil level warning light 14 V, 1.12 W × 1
ABS warning light
(For FJR1300A only) 14 V, 1.12 W × 1
Immobilizer system indicator
light L.E.D.
Fuses
Main fuse 50 A
Electronic fuel injection fuse 15 A
Headlight fuse 25 A
Signaling system fuse 15 A
Radiator fan fuse 15 AIgnition fuse 10 A
Odometer, clock and
immobilizer system fuse
(backup fuse) 10 A
Parking lighting fuse 10 A
Hazard fuse 7.5 A
Windshield motor fuse 2 A
Anti-lock Brake System
fuse (For FJR1300A only) 7.5 A
E_5jw_Spec.fm Page 4 Monday, November 11, 2002 10:01 AM

INDEXAABS (For FJR1300A only)...................... 3-13
ABS warning light
(For FJR1300A only) .............................3-5
Accessory box ....................................... 3-19
Air filter element, cleaning ...................... 6-15
Anti-theft alarm ........................................3-9
Auxiliary light bulb, replacing .................. 6-35BBattery ................................................... 6-31
Brake and clutch fluid levels,
checking .............................................. 6-23
Brake and clutch fluids, changing........... 6-25
Brake and clutch levers,
checking and lubricating ...................... 6-27
Brake and shift pedals,
checking and lubricating ...................... 6-26
Brake lever............................................. 3-12
Brake light switch (rear), adjusting ......... 6-22
Brake pads, checking............................. 6-22
Brake pedal............................................ 3-12
Brake pedal position, adjusting .............. 6-21CCables, checking and lubricating............ 6-25
Care.........................................................7-1
Catalytic converter ................................. 3-16
Centerstand and sidestand,
checking and lubricating ...................... 6-27
Clutch lever ........................................... 3-11
Clutch lever free play ............................. 6-21
Conversion table ..................................... 8-5
Coolant level, checking .......................... 6-13DDimmer switch ......................................... 3-9EEngine break-in ....................................... 5-3
Engine idling speed, checking ............... 6-16
Engine oil and oil filter cartridge ............... 6-9
Engine stop switch................................. 3-10
Engine trouble warning light .................... 3-5FFinal gear oil .......................................... 6-12
Front fork, adjusting ............................... 3-19
Front fork, checking ............................... 6-29
Fuel ....................................................... 3-15
Fuel consumption, tips for reducing ......... 5-3
Fuel tank breather hose ......................... 3-16
Fuel tank cap ......................................... 3-14
Fuses, replacing .................................... 6-32HHandlebar switches ................................. 3-9
Hazard switch ........................................ 3-10
Headlight bulb, replacing ....................... 6-33
High beam indicator light ......................... 3-5
Horn switch ............................................. 3-9
IIdentification numbers ..............................9-1
Ignition circuit cut-off system ..................3-24
Immobilizer system..................................3-1
Immobilizer system indicator light.............3-4
Indicator and warning lights......................3-4KKey identification number .........................9-1LLocks for optional side cases and
travel trunk ...........................................3-23MMain switch/steering lock .........................3-2
Model label ..............................................9-2
Multi-function display................................3-7NNeutral indicator light ...............................3-5OOil level warning light ...............................3-5PPanels, removing and installing ................6-5
Parking.....................................................5-4
Part locations ...........................................2-1
Pass switch ..............................................3-9
Periodic maintenance and
lubrication chart .....................................6-2
Pre-operation check list ............................4-1
E_5jwIX.fm Page 1 Monday, November 11, 2002 10:01 AM

INDEX
SSafety information.................................... 1-1
Seats ..................................................... 3-17
Passenger seat ................................ 3-17
Rider seat ........................................ 3-17
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shift points (for Switzerland only)............. 5-3
Shock absorber assembly, adjusting ..... 3-21
Sidestand .............................................. 3-23
Spark plugs, checking ............................. 6-7
Specifications .......................................... 8-1
Speedometer ........................................... 3-6
Starting the engine .................................. 5-1
Start switch ............................................ 3-10
Steering, checking ................................. 6-29
Storage.................................................... 7-4
Storage compartment ............................ 3-18
Swingarm pivots, lubricating .................. 6-28TTachometer ............................................. 3-6
Throttle cable free play, adjusting .......... 6-17
Throttle grip and cable,
checking and lubricating ...................... 6-25
Tires ...................................................... 6-17
Tool kit..................................................... 6-1
Troubleshooting..................................... 6-36
Troubleshooting charts .......................... 6-37
Turn signal indicator lights ....................... 3-4
Turn signal light or tail/brake light bulb,
replacing ............................................. 6-36
Turn signal switch ................................... 3-9VValve clearance, adjusting .................... 6-17
Vehicle identification number................... 9-1WWheel bearings, checking ..................... 6-30
Wheels .................................................. 6-20
Windshield position adjusting switch ....... 3-9
U5JWE2.book Page 2 Wednesday, November 6, 2002 3:32 PM