2003 YAMAHA BREEZE wheel

PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-3
Periodic maintenance/Lubrication ........8-7
Engine oil ............................................8-13
Transmission oil .................................8-21
Spark plug inspection .........................8-27
Engine and V-belt compartment
air filter element cleaning .................8-31
Idle speed adjustment ........................8-41
Valve clearance adjustment ...............8-43
Throttle lever adjustment ....................8-43
Front and rear brake shoe
inspection .........................................8-45
Front brake lever free play
adjustment ........................................8-47
Rear brake adjustment .......................8-55
Drive chain slack check ......................8-57
Drive chain slack adjustment ..............8-59Lublicating and drive chain .................8-63
Draining the V-belt compartment ........8-65
Cable inspection and lubrication ........8-67
Brake lever lubrication ........................8-69
Knuckle shaft, lower arms and
steering shaft lubrication ..................8-69
Wheel removal ...................................8-71
Wheel installation ...............................8-71
Battery ................................................8-73
Replenishing the battery fluid .............8-77
Fuse replacement ...............................8-81
Replacing the headlight bulb ..............8-83
Tail/brake light bulb replacement .......8-87
Headlight beam adjustment ................8-89
Troubleshooting ..................................8-91
Troubleshooting chart .........................8-95
8
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2-5
8Never operate at speeds too fast for your
skills or the conditions. Always go at a speed
that is proper for the terrain, visibility and
operating conditions, and your experience.
8Never attempt wheelies, jumps, or other
stunts.
8Always inspect your ATV each time you use it
to make sure it is in safe operating condition.
Always follow the inspection and maintenance
procedures and schedules described in this
manual.
8Always keep both hands on the handlebars
and both feet on the footboards of the ATV
during operation.
8Always go slowly and be extra careful when
operating on unfamiliar terrain. Always be
alert to changing terrain conditions when
operating the ATV.
5VJ-9-60-02 3/26/02 9:19 PM Page 6

3-1
EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION1. Seat 11. Rear brake lever
2. Drive select lever 12. Parking brake
3. Headlight 13. Reverse indicator light
4. Front cover 14. Neutral indicator light
5. Front wheel 15. Front brake lever
6. Starter (choke) 16. Throttle lever
7. Fuel cock 17. Main switch
8. Rear wheel 18. Fuel tank cap
9. Tail/brake light 19. Handlebar switches
10. FootboardNOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
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5VJ-9-60-03 3/26/02 9:20 PM Page 2

5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes• Check operation, condition and free play. 5-5 – 5-7,
• Adjust if necessary. 8-45 – 8-55
Fuel • Check fuel level.• Fill with fuel if necessary.5-7 – 5-11
Engine oil and• Check oil level. 5-11 – 5-15,
transmission oil• Fill with oil if necessary. 8-13 – 8-25
Drive chain• Check chain slack and condition.
5-15, 8-57 – 8-63
• Adjust if necessary.
Throttle• Check for proper throttle cable operation. 5-15Wheels and tires• Check tire pressure, wear and damage. 5-19 – 5-25, 8-71Fittings and fasteners• Check all fittings and fasteners. 5-15
Battery• Check fluid level.
5-17, 8-73 – 8-79
• Fill with distilled water if necessary.
Lights• Check for proper operation. 5-17, 8-83 – 8-87
5VJ-9-60-05 3/26/02 9:14 PM Page 2

6-25
EBU00216Parking on a slopewAvoid parking on hills or other inclines.
Parking on a hill or other incline could cause
the ATV to roll out of control, increasing the
chance of an accident. If you must park on
an incline, place the machine transversely
across the incline, apply the parking brake,
and block the front and rear wheels with
rocks or other objects. Do not park the ATV
at all on hills that are so steep you could not
walk up them easily.1. Bring the machine to a stop by applying the
brakes.
2. Stop the engine.
3. With the rear brake applied, apply the park-
ing brake.
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7-21
During operation
Always keep your feet on the footboards during
operation. Otherwise your feet may contact the
rear wheels.wAlways keep both hands on the handlebars
and both feet on the footboards of your ATV
during operation. Removing even one hand
or foot can reduce your ability to control the
ATV or could cause you to lose your balance
and fall off of the ATV. If you remove a foot
from a footboard, your foot or leg may come
into contact with the rear wheels, which
could injure you or cause an accident.
5VJ-9-60-07 3/26/02 9:15 PM Page 22

7-23
Avoid wheelies and jumping.
You may lose control of the machine or over-
turn.wNever attempt stunts, such as wheelies or
jumps. Don't try to show off.
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7-39
With the engine idling, return the starter knob to
the closed position and shift the drive select
lever into the forward position. Then release the
parking brake. Apply the throttle slowly and
smoothly. The centrifugal clutch will engage and
you will start to accelerate. If the throttle is
applied too abruptly, the front wheels may lift off
the ground resulting in a loss of directional con-
trol. Avoid higher speeds until you are thorough-
ly familiar with the operation of your ATV.
When slowing down or stopping, release the
throttle and apply the brakes smoothly and
evenly. Improper use of the brakes can cause
the tires to lose traction, reducing control and
increasing the possibility of an accident.
5VJ-9-60-07 3/26/02 9:15 PM Page 40