2003 VOLVO V70 engine

These bulbs may be difficult for you to replace yourself. We recommend that you let an authorized Volvo retailer
replace these bulbs if necessary.
pg. 125 Replacing bulbs
Rear reading lights
These bulbs may be difficult for you to replace yourself. We recommend that you let an authorized Volvo retailer
replace these bulbs if necessary.
NOTE: Other bulbs may be difficult for you to replace yourself. Let an authorized Volvo retailer replace these bulbs if
necessary.
pg. 126 Paint touch up
Paint touch-up
Paint damage requires immediate attention to avoid rusting. Make it a habit to check the finish regularly - when
washing the car for instance. Touch-up if necessary.
Paint repairs require special equipment and skill. Contact your Volvo retailer for any extensive damage.
Minor scratches can be repaired by using Volvo touch-up paint.
NOTE: When ordering touch-up paint from your Volvo retailer, use the paint code indicated on the model plate. The
plate is located in the engine compartment.
Minor stone chips and scratches
Material:
Primer - can
Paint - touch-up bottle
Brush
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CAUTION:
During high pressure washing, the spray mouthpiece must never be closer to the vehicle than 13" (30 cm). Do not
spray into the locks.
Special sun roof cautions:
- Always close the sun roof and sun shade before washing your vehicle.
- Never use abrasive cleaning agents on the sun roof.
- Never use wax on the rubber seals around the sun roof.
When washing or steam cleaning the engine, avoid spraying water or steam directly on the electrical components or
toward the rear side of the engine.
After cleaning the engine, the spark plug wells should be inspected for water and blown dry if necessary.
Suitable detergents: Special car washing detergents should be used. Mix according to manufacturer's instructions.
Bumpers: The bumpers are painted. Wash the bumpers with the same cleaning agent used on the rest of the car.
Never clean the bumpers with gasoline or paint thinner. Difficult spots can be removed with denatured alcohol. To
avoid scratches, do not dry the bumpers with paper.
WARNING!
When the car is driven immediately after being washed, apply the brakes several times in order to remove any
moisture from the brake linings.
Engine cleaning agents should not be used when the engine is warm. This constitutes a fire risk.
pg. 128 Washing the car, Cleaning the upholstery
Automatic washing - simple and quick
We do NOT recommend washing your car in an automatic wash during the first six months (because the
paint will not have hardened sufficiently).
An automatic wash is a simple and quick way to clean your car, but it is worth remembering that it may not be as
thorough as when you yourself go over the car with sponge and water. Keeping the underbody clean is most important,
especially in the winter. Some automatic washers do not have facilities for washing the underbody.
Before driving into an automatic wash, make sure that side view mirrors, auxiliary lamps, etc, are secure, otherwise
there is risk of the machine dislodging them.
Polishing and waxing
Normally, polishing is not required during the first year after delivery. However, waxing may be beneficial.
Before applying polish or wax the car must be washed and dried. Tar spots can be removed with kerosene or tar
remover. Difficult spots may require a fine rubbing compound.
After polishing, use liquid or paste wax.
Several commercially available products contain both polish and wax.
Waxing alone does not substitute for polishing of a dull surface.
A wide range of polymer-based car waxes can be purchased today. These waxes are easy to use and produce a long-
lasting, high-gloss finish that protects the bodywork against oxidation, road dirt and fading.
Do not polish or wax your car in direct sunlight (the surface of the car should not be warmer than 113° F (45° C).
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2 0 0 3
VOLVO V70
Chapter 9 - Specifications
pg. 141 Specifications
Label information142
Dimensions and weights143
Engine specifications144
Transmission specifications145
Oil/fluid specifications and volumes146
Fuel system, Distributor ignition system, Suspension147
Electrical system148
Volvo On Call149
pg. 142 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
standards (Canada)
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
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WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of
the vehicle must not be exceeded.
1) Rear seat backrest up, load height - upper edger of backrest
2) Rear seat backrest folded down, load height - upper edge of front seat backrests/lower edge of rear window
3) Rear seat backrest folded down, load height - headlining (ceiling)
Weights USA Canada
Gross vehicle weight (GVW)
V70 man. 4630 lbs 2100 kg
V70 aut. 4690 lbs 2130 kg
V70 Turbo man. 4670 lbs 2120 kg
V70 Turbo aut. 4730 lbs 2150 kg
V70 AWD 4890 lbs 2220 kg
XC70 4890 lbs 2220 kg
Capacity weight *** 930 lbs 420 kg
Curb weight
V70 3390-3585 lbs 1541-1632 kg
V70 AWD 3690-3725 lbs 1675-1695 kg
XC70 3765-3800 lbs 1710-1730 kg
Permissible axle weight, front
V70 man. 2290 lbs 1040 kg
V70 aut. 2330 lbs 1060 kg
V70 Turbo aut. 2400 lbs 1090 kg
V70 AWD 2400 lbs 1090 kg
XC70 2490 lbs 1130 kg
Permissible axle weight, rear
V70, V70 Turbo 2470 lbs 1120 kg
V70 AWD 2580 lbs 1170 kg
XC70 2620 lbs 1190 kg
* When driving for prolonged periods at temperatures above 86° F (30° C), the maximum recommended weight is
2000 lbs (900 kg).
**See also section "Trailer towing"
*** The max permissible axle loads or the gross vehicle weight must not be exceeded.
All specifications are subject to change without prior notice.
pg. 144 Engine specifications
Engine specifications
Designation: Volvo B 5234 T3
Output247 hp at 5200 rpm (184 kW/87 rps)
Max. torque 243 ft. lbs. at 2400-5200 rpm (330 Nm/42-87 rps)
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Number of cylinders 5
Bore3.19" (81 mm)
Stroke 3.54" (90 mm)
Displacement 2.3 liters
Compression ratio 8.5:1
Number of valves 20
Designation: Volvo B 5254 T2
Output 208 hp at 5000 rpm (154 kW/83 rps)
Max. torque 236 ft. lbs. at 1500-4500 rpm (320 Nm/25-75 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.67" (93.2 mm)
Displacement 2.5 liters
Compression ratio 9.0:1
Number of valves 20
Designation: Volvo B 5244 T3
Output 197 hp at 6000 rpm (147 kW/100 rps)
Max. torque 210 ft. lbs. at 1800-5000 rpm (285 Nm/30-83 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.4 liters
Compression ratio 9.0:1
Number of valves 20
Designation: Volvo B 5244 S
Output 168 hp at 6000 rpm (125 kW/100 rps)
Max. torque 166 ft. lbs. at 4500 rpm (225 Nm/75 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.4 liters
Compression ratio 10.3:1
Number of valves 20
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by A normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
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pg. 145 Transmission specifications
Power transmission
Manual transmission: M 56 LK
Single-disc dry plate clutch. All-synchromesh on all gears including reverse; integrated final drive. Operation via a
floor mounted gear lever.
Final drive ratio 4.00:1
Reduction ratios
1st gear 3.39:1
2nd gear 1.91:1
3rd gear 1.19:1
4th gear 0.87:1
5th gear 0.70:1
Reverse 3.30:1
Automatic transmission: AW 55-50
5-speed automatic electronically controlled gearbox comprising a hydraulic torque converter with a lock-up function;
planetary gear, integrated final drive.
Operation via a floor mounted gear selector lever. Drive shafts with symmetrical joint location. Overdrive.
Final drive ratio 2.44:1*
Reduction ratios AW5
1st gear 4.77:1
2nd gear 2.10:1
3rd gear 1.96:1
4th gear 1.32:1
5th gear 1.02:1
Reverse 3.23:1
* XC70 2.65:1
pg. 146 Oil/fluid specifications and volumes
Engine Oil
Meeting or exceeding ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF, and SJ/Energy Conserving.
Oil additives must not be used.
Volume:
Capacity (including oil filter): 6.1 US qts. (5.8 liters)
Automatic Transmission Fluid
AW5: Only Volvo gearbox oil (1161540-8). Do not mix with other oils.
Volume: 7.9 US qts (7.5 liters)
Cooling system
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Type: Positive pressure, closed system. The thermostat begins to open at 194 °F (90 °C)
Coolant: Volvo original coolant/antifreeze
All specifications are subject to change without prior notice.
Power steering fluid
ATF fluid
Volume: 0.95 US qts (0.9 liters)
Brake fluid
DOT 4+ boiling point >536°F(280°C), P/N 9437433
Volume: 0.64 US qts (0.6 liters)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1,000 g) R134a
Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 18.5 US gals (70 liters) or 19 US gals (72 liters) on models equipped with All Wheel Drive.
Washer fluid reservoir
Volume: 4.7 US qts (4.5 liters)
All specifications are subject to change without prior notice.
pg. 147 Fuel system, Distributor ignition system, Suspension
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 1-2-4-5-3
Electronic ignition setting: Not adjustable
Spark plugs: Champion RC8PYP 8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
WARNING!
The ignition system operates at very high voltages. Special safety precautions must be followed to prevent injury.
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Always turn the ignition off when:
Replacing ignition components e.g. plugs, coil, etc.
Do not touch any part of the ignition system while the engine is running. This may result in a shock and bodily
injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column. The alignment specifications apply to an unladen car but include
fuel, coolant and spare wheel.
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
All specifications are subject to change without prior notice.
pg. 148 Electrical system
Electrical system
12 Volt, negative ground.
Voltage-controlled generator. Single-wire system with chassis and engine used as conductors. Grounded on chassis.
Battery
Voltage: 12 Volt, capacity: 600 A/115 min reserve capacity.
The battery contains corrosive and poisonous acids. It is of the utmost importance that old batteries are disposed of
correctly. Your Volvo retailer can assist you in this matter.
Generator
Rated output: max. current: 140 A
Starter motor:
Output: 1.7 kW
Bulbs
Bulb US no. Power Socket
Headlights
- High beam HB3 60W -
- Low beam H7 55W -
Front parking lights 5W W2.1x9.5d
Front direction indicators (yellow) 21 W BAU 15d Front fog lights H1 55 W -
Rear direction indicators (yellow) 21W BAU 15 s Tail lights 67 5W BA 15 s
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