2003 VOLVO S80 brake

27-
28Electronic module - courtesy lighting 10A
29 -
30 Left front/rear parking lights 7.5A
31 Right front/rear parking lights, license plate lights 7.5A
32 Central electrical module, vanity mirror lighting, power steering, glove compartment light,
interior courtesy lighting 10A
33 Fuel pump 15A
34 Power sun roof 15A
35 Central locking system, power windows - left door mirror 25A
36 Central locking system, power windows - right door mirror 25A
37 Rear power windows, power child safety locks 30A
38 Alarm siren* 5A
* Please be aware that if this fuse is not intact, or if it is removed, the alarm will sound.
pg. 103 Fuses in the trunk
Fuses in the trunk
The fuses in the trunk are located behind the left panel. When replacing a blown fuse, be sure to replace it with a new
one of the same color and amperage (written on the fuse).
Ordinary fuses
Location Amperage
1 Rear electrical module, trunk lighting 10A
2 Rear fog light 10A
3 Brake lights 15A
4 Backup lights 10A
5 Rear window defroster, relay 15I - accessories 5A
6 Trunk release 10A
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7Folding rear head restraints 10A
8Central locking rear doors/fuel filler door 15A
9 Trailer hitch (30 feed) 15A
10 CD changer, VNS 10A
11 Accessory control module (AEM) 15A
12 -
13 -
14 Brake lights 7.5A
15 Trailer hitch (15I feed) 20A
16 Electrical socket in trunk - accessories 15A
17 -
18 -
pg. 104 Replacing bulbs
Replacing high/low beam headlight bulbs
The headlight bulbs must be replaced from the engine compartment.
CAUTION:
Do not touch the glass on halogen bulbs with your fingers. Grease, oil or any other impurities can be carbonized
onto the bulb and cause damage to the reflector.
Be sure to use bulbs of the correct type and voltage.
Removing a defective bulb
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Tail lights
1. Brake light
2. Back-up light
3. Direction indicator
4/5. Tail lights
6. Fog light (left side only)
All tail light bulbs are accessed from inside the trunk.
Switch off the ignition and open the trunk.
Fold the covering panel inward to access the bulbs. When replacing right tail light bulbs, access is made easier if
you pull out the cargo net in the trunk completely before folding down the panel.
The bulbs are located in upper and a lower holders. Each holder has a retaining catch.
To replace a bulb in the upper holder:
Disconnect the wiring from the bulb holder.
Press the retaining catch upward to release the lower part of the holder.
Press the retaining catch downward to release the upper part of the holder.
Replace the defective bulb.
Press the bulb holder back into place.
Reconnect the wiring.
Fold up and close the covering panel.
To replace a bulb in the lower holder:
Disconnect the wiring from the bulb holder.
Press the retaining catch toward the outside of the car to release the holder.
Replace the defective bulb.
Press the bulb holder back into place.
Reconnect the wiring.
Fold up and close the covering panel.
pg. 107 Replacing bulbs
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6 cyl. turbo3600-3635 Ibs1640-1655 kg
Permissible axle weight, front
6 cyl. 2491 Ibs1130 kg
Permissible axle weight, rear
6 cyl. 2293 lbs1040 kg
Max roof load 220 lbs100 kg
Max trailer weight
(w/o brakes) 1650 lbs750 kg
Max trailer weight
(with brakes)
2" ball 3300 lbs **1500 kg
1 7/8" ball 2000 lbs900 kg
Max tongue weight **165 lbs 75 kg
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of
the vehicle must not be exceeded.
* The max permissible axle loads or the gross vehicle weight must not be exceeded.
** When driving for prolonged periods at temperatures above 86° F (30° C), the maximum recommended weight is
2000 lbs (900 kg).
*** See also section "Trailer towing"
All specifications are subject to change without prior notice.
pg. 130 Engine/transmission specifications
Engine specifications Designation: Volvo B 6294 T
Output 268 hp at 5200 rpm (200 KW/87 rps)
Max torque 280 ft. lbs. at 1800-5000 rpm (380 Nm at 30-83 rps)
Number of cylinders 6
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters (115 cu. in.)
Compression ratio 8.5:1
Number of valves 24
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold. Designation: Volvo B 6294 S
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Output194 hp at 5200 rpm (144 KW/87 rps)
Max. torque207 ft. lbs. at 3900 rpm (280 Nm at 65 rps)
Number of cylinders 6
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters (115 cu. in)
Compression ratio 10.5:1
Number of valves 24
Transmission specifications Automatic transmission
Gear ratios:
Engine: B 6294 TB 6294 S
1st gear 2.92:13.28:1
2nd gear 1.57:11.76:1
3rd gear 1.00:11.12:1
4 th gear 0.70:10.79:1
Reverse 2.39:12.67:1
Final drive 3.29:13.69:1
All specifications are subject to change without prior notice.
pg. 131 Oil/fluid specifications and volumes
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving.
Extra oil additives must not be used.
Volume: (including filter):
Normally-aspirated 6-cylinder engine - 7.3 US qts (6.9 liters).
Turbo 6-cylinder engine - 7.3 US qts (6.9 liters).
Automatic transmission fluid
Geartronic: ATF Dexron® III.
Total Volume: 13.4 US qts (12.7 liters).
Cooling system
Type: Positive pressure, closed system. The thermostat begins to open at 194 °F (90 °C).
Coolant: Volvo original coolant/antifreeze.
Volume: Normally-aspirated 6-cylinder engine - 9.3 US qts (8.8 liters).
Turbo 6-cylinder engine - 10.1 US qts (9.6 liters).
Power steering fluid
ATF fluid.
Volume: 6 cyl engine - 0.95 US qt (0.9 liter).
Brake fluid
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Toe-in measured on the tire sides: 1.9 mm +/ 1.9 mm
Vehicle loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label. The label is located on the inside of the fuel filler door and lists vehicle design limits. Do not load
your car beyond the load limits indicatedWARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure
resulting in loss of vehicle control without prior warning.
All specifications are subject to change without prior notice.
pg. 133 Electrical system
Electrical system
12 Volt, negative ground.
Voltage-controlled generator. Single-wire system with chassis and engine used as conductors. Grounded on chassis.
Battery
Voltage: 12 Volt, capacity: 600 A/115 min. reverse capacity
The battery contains corrosive and poisonous acids. It is of the utmost importance that old batteries are disposed of
correctly. Your Volvo retailer can assist you in this matter.
Generator
Rated output: max. current: 140 A
Starter motor:
Output: 1.7 kW
Bulbs
Bulb US no.Power Socket
Headlights
High beam H755W -
Low beam H755W -
Front parking lights 5WW 2.1x9.5d
Front direction indicators -21 W BAU 15d
Front fog lights H155 W -
Side marker lights -3 W W2.1x9.5d
Rear direction indicators -21W BAU 15 s
Tail lights 675W/4cp BA 15 s
Brake lights 115621W/32cp BA 15 s
Backup lights 115621W/32cp BA 15 s
Rear fog light 115621W/32cp BA 15 s
License plate light -5 W W 2.1x9.5d
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2 0 0 3
VOLVO S80
Index
pg. 162 Index
A
ABS..........17
ABS - warning light..........27
Accessory lights..........29
Adjusting the steering wheel..........36
Advanced User Mode (AUM) - radio..........143
Air conditioning..........45- 49
Air filter - engine..........117
Air pump system..........116
Air vents..........44
Airbag (SIPS)..........8
Airbag (SRS)..........4
Alarm..........65, 66
Alarm - "panic" function..........65
ALR/ELR..........14
Anti-lock Brake System (ABS)..........17
Anti-lock Brake System - warning light..........27
Antifreeze..........87, 116
Approach lighting..........60
Ashtrays..........38
Audio systems..........135
cassette deck..........146
CD player..........144
HU -611 - overview..........136
HU -801 - overview..........137
radio..........140
specifications..........149
AUM (Advanced User Mode) - radio..........143
Automatic car washing..........113
Automatic Locking Retractor (ALR)..........14
Automatic transmission
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Geartronic..........76, 77
Kickdown..........76
Specifications..........130
Automatic transmission - cold starts..........75
Auxiliary socket..........29, 38
B
Backrests, rear seat - folding..........58
Battery..........87, 133
Battery maintenance..........123 -124
Replacing the battery..........124
Ventilation hose..........124
Blinds - rear/side rear windows..........42
Booster cushion..........13, 15
Booster cushion - integrated..........13
Brake failure warning light ..........26
Brake fluid..........122, 131
Brake system..........16
Bulbs (list)..........133
Bulbs - replacing..........104-110
C
Capacities (oils and fluids)..........127
, 131
Cargo net in trunk..........57
Catalytic converters - three-way..........89
Center console - switches..........29
Center head restraint - rear seat..........3
Central locking buttons..........63
Chains - winter driving..........93
Changing wheels..........96, 97
Child booster cushion ......... 13, 15
Child Restraint Anchorages ........ 12
Child safety..........12 -15
Child safety locks - rear doors..........67
Climate controls..........45 - 49
Climate system - general information..........48
Clock..........25
Coat hanger..........53
Cold weather driving..........87
Combination filter..........45, 49
Coolant..........116, 131
Cooling system..........78, 131
Courtesy light..........54
Courtesy lights (front) - replacing..........110
Courtesy lights - exterior..........60
Cruise control..........31
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