2003 VOLVO S80 manual transmission

Fuse box in the passenger compartment
This fuse box is located at the far left side of the instrument panel. Extra fuses and the fuse removal tool are also stored
here. When replacing a blown fuse, be sure to replace it with a new one of the same color and amperage (written on
the fuse).
Location Amperage
1 Low beam headlights 15A
2 High beam headlights 20A
3 Power driver's seat 30A
4 Power passenger's seat 30A
5 -
6 -
7 Heated seats - front left (option) 15A
8 Heated seats - front right (option) 15A
9 ABS/STC/DSTC 5A
10 -
11 -
12 Headlight wipers (certain models) 15A
13 Electric socket 12 V 15A
14 Power passenger's seat 5A
15 Audio system, VNS 5A
16 Audio system 20A
17 Audio amplifier 30A
18 Front fog lights 15A
19 VNS display 10A
20 -
21 Automatic transmission, shiftlock, extended D2 feed 10A
22 Direction indicators 20A
23 Headlight switch module, climate control system, onboard diagnostic connector, steering wheel
lever modules 5A
24 Relay extended D1 feed: climate control system, power driver's seat, driver's info 10A
25 Ignition switch, relay starter motor, SRS, engine control module 10A
26 Climate control system blower 30A
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VOLVO S80
Chapter 9 - Specifications
pg. 127 Specifications
Label information128
Dimensions and weights129
Engine/transmission specifications130
Oil/fluid specifications and volumes131
Fuel system, distributor ignition system, suspension132
Electrical system133
On Call Roadside Assistance134
pg. 128 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
standards (Canada )
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
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6 cyl. turbo3600-3635 Ibs1640-1655 kg
Permissible axle weight, front
6 cyl. 2491 Ibs1130 kg
Permissible axle weight, rear
6 cyl. 2293 lbs1040 kg
Max roof load 220 lbs100 kg
Max trailer weight
(w/o brakes) 1650 lbs750 kg
Max trailer weight
(with brakes)
2" ball 3300 lbs **1500 kg
1 7/8" ball 2000 lbs900 kg
Max tongue weight **165 lbs 75 kg
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of
the vehicle must not be exceeded.
* The max permissible axle loads or the gross vehicle weight must not be exceeded.
** When driving for prolonged periods at temperatures above 86° F (30° C), the maximum recommended weight is
2000 lbs (900 kg).
*** See also section "Trailer towing"
All specifications are subject to change without prior notice.
pg. 130 Engine/transmission specifications
Engine specifications Designation: Volvo B 6294 T
Output 268 hp at 5200 rpm (200 KW/87 rps)
Max torque 280 ft. lbs. at 1800-5000 rpm (380 Nm at 30-83 rps)
Number of cylinders 6
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters (115 cu. in.)
Compression ratio 8.5:1
Number of valves 24
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold. Designation: Volvo B 6294 S
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Output194 hp at 5200 rpm (144 KW/87 rps)
Max. torque207 ft. lbs. at 3900 rpm (280 Nm at 65 rps)
Number of cylinders 6
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters (115 cu. in)
Compression ratio 10.5:1
Number of valves 24
Transmission specifications Automatic transmission
Gear ratios:
Engine: B 6294 TB 6294 S
1st gear 2.92:13.28:1
2nd gear 1.57:11.76:1
3rd gear 1.00:11.12:1
4 th gear 0.70:10.79:1
Reverse 2.39:12.67:1
Final drive 3.29:13.69:1
All specifications are subject to change without prior notice.
pg. 131 Oil/fluid specifications and volumes
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving.
Extra oil additives must not be used.
Volume: (including filter):
Normally-aspirated 6-cylinder engine - 7.3 US qts (6.9 liters).
Turbo 6-cylinder engine - 7.3 US qts (6.9 liters).
Automatic transmission fluid
Geartronic: ATF Dexron® III.
Total Volume: 13.4 US qts (12.7 liters).
Cooling system
Type: Positive pressure, closed system. The thermostat begins to open at 194 °F (90 °C).
Coolant: Volvo original coolant/antifreeze.
Volume: Normally-aspirated 6-cylinder engine - 9.3 US qts (8.8 liters).
Turbo 6-cylinder engine - 10.1 US qts (9.6 liters).
Power steering fluid
ATF fluid.
Volume: 6 cyl engine - 0.95 US qt (0.9 liter).
Brake fluid
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VOLVO S80
Index
pg. 162 Index
A
ABS..........17
ABS - warning light..........27
Accessory lights..........29
Adjusting the steering wheel..........36
Advanced User Mode (AUM) - radio..........143
Air conditioning..........45- 49
Air filter - engine..........117
Air pump system..........116
Air vents..........44
Airbag (SIPS)..........8
Airbag (SRS)..........4
Alarm..........65, 66
Alarm - "panic" function..........65
ALR/ELR..........14
Anti-lock Brake System (ABS)..........17
Anti-lock Brake System - warning light..........27
Antifreeze..........87, 116
Approach lighting..........60
Ashtrays..........38
Audio systems..........135
cassette deck..........146
CD player..........144
HU -611 - overview..........136
HU -801 - overview..........137
radio..........140
specifications..........149
AUM (Advanced User Mode) - radio..........143
Automatic car washing..........113
Automatic Locking Retractor (ALR)..........14
Automatic transmission
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Geartronic..........76, 77
Kickdown..........76
Specifications..........130
Automatic transmission - cold starts..........75
Auxiliary socket..........29, 38
B
Backrests, rear seat - folding..........58
Battery..........87, 133
Battery maintenance..........123 -124
Replacing the battery..........124
Ventilation hose..........124
Blinds - rear/side rear windows..........42
Booster cushion..........13, 15
Booster cushion - integrated..........13
Brake failure warning light ..........26
Brake fluid..........122, 131
Brake system..........16
Bulbs (list)..........133
Bulbs - replacing..........104-110
C
Capacities (oils and fluids)..........127
, 131
Cargo net in trunk..........57
Catalytic converters - three-way..........89
Center console - switches..........29
Center head restraint - rear seat..........3
Central locking buttons..........63
Chains - winter driving..........93
Changing wheels..........96, 97
Child booster cushion ......... 13, 15
Child Restraint Anchorages ........ 12
Child safety..........12 -15
Child safety locks - rear doors..........67
Climate controls..........45 - 49
Climate system - general information..........48
Clock..........25
Coat hanger..........53
Cold weather driving..........87
Combination filter..........45, 49
Coolant..........116, 131
Cooling system..........78, 131
Courtesy light..........54
Courtesy lights (front) - replacing..........110
Courtesy lights - exterior..........60
Cruise control..........31
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Front courtesy lights - replacing..........110
Front fog lights..........32
Front fog lights - replacing ........107
Front reading lights..........54
Front seats - adjusting..........52
Front seats - heated..........37
Front suspension..........132
Fuel..........70, 131
Fuel filler cap..........72
Fuel filler door..........72
Fuel filler door - unlocking manually..........33
Fuel filter ..........117
Fuel gauge..........25
Fuel requirements..........70
Fuel system..........115, 117, 132
Fuel/emissions systems..........115
Fuses..........100 - 103
G
Gas cap..........72
Gasoline..........70
Gear indicator..........25
Gear ratios..........130
Geartronic (automatic transmission)..........76 - 77
Generator..........133
Generator warning light..........26
H
Hand brake..........38
Handling..........79
Hazard warning flashers..........37
Head restraint - center rear..........3
Head restraints, rear - folding..........29
Headlight bulbs - replacing..........104
Headlight wiper blades - replacing..........125
Headlights..........32
Heated front seats..........37
Heated rear window..........37
Heated sideview mirrors..........37
Heating..........45 - 49
Hoisting the car..........118
Home Safe System..........60
HomeLink® ........151-153
Hood - opening..........119
I
Ignition switch..........32
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Towing a trailer..........83
Towing eyelet..........81
Towing the car..........81, 82
Trailer towing..........83
Trailer weight - maximum..........129
Transmission - automatic..........74 - 77
Transmission - specifications..........130
Transmission fluid (automatic)..........131
Trip computer..........30
Trip odometer..........25
Trunk - opening from the inside..........63
Trunk - unlocking with master key..........63
Trunk lights - replacing..........109
Trunk lock switch..........29
Turn signals..........35
U
Uniform tire quality grading..........95
Unlocking the trunk with key..........63
Upholstery - cleaning..........113
V
Vanity mirror lights - replacing..........107
Vehicle Identification Number (VIN)..........128
Vehicle loading..........132
Ventilation..........44
Volumes (oils and fluids) ........131
Volvo On Call..........134
W
Warning light - center..........26
Warning lights..........26, 27
Warranty..........114
Washer fluid reservoir..........118
Washer fluid solvent..........87
Washing the car..........112, 113
Waxing..........113
Weight distribution..........79
Weights..........129
Wheels - changing..........96, 97
Wheels and tires..........92 - 97
Whiplash Protection System (WHIPS)..........10
Windows - electrically operated..........39
Windshield washer solvent ........ 87
Windshield wiper blades - replacing..........125
Windshield wipers/washers..........35
Winter driving..........87
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