2003 VOLVO C70 engine

and the brake pedal must be depressed. See page 101 for instructions on manually releasing the SHIFTLOCK
system.
Do not race a cold engine immediately after starting. Oil flow may not reach some lubrication points fast enough to
prevent engine damage.
NOTE: (Automatic transmission only)
Your car is equipped with a KEYLOCK system. When the engine is switched off, the gear selector must be in the
( P )ark position before the starting key can be removed from the ignition switch.
5. Select the desired gear. The gear engages after a slight delay (automatic transmission) which is especially noticeable
when selecting R.
CAUTION : (Automatic transmission only)
The engine should be idling; never accelerate until after you feel the gear engage! Too rapid acceleration immediately
after selecting a gear will cause harsh engagement and premature transmission wear.
NOTE : Selecting P or N (automatic transmission) when idling at a standstill for prolonged periods of time will help
prevent overheating of transmission oil.
WARNING!
Always place the gear selector (automatic transmission) in Park and apply the parking brake before leaving the
vehicle. Never leave the car unattended with the engine running.
Always open the garage doors fully before starting the engine inside a garage to ensure adequate ventilation. The
exhaust gases contain carbon monoxide, which is invisible and odorless but very poisonous.
CAUTION:
Never race the engine immediately after starting. Oil flow may not reach some lubricating points fast enough to
prevent engine damage.
Do not race the engine just prior to switching off!
* If the key is left in the Drive position (position II) for more than 30 seconds, it must be turned to position 0 and then
turned to the Start position (position III) again in order to start the car. See page 21
for ignition key positions.
pg. 65 Manual transmission
Shift positions
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Depress the clutch pedal completely when changing gears*.
Remove your foot from the clutch pedal while driving.
Overdrive (5th gear) should be used as often as possible to help improve fuel economy. This gear can be engaged at
speeds above approx. 50 mph (80 km/h).
CAUTION: Follow the shift pattern indicated on the gear shift knob when shifting up (e.g., do not shift directly from
2nd to 5th gear) to help avoid excessive wear on the transmission.
Engaging reverse gear
The gear lever must first be moved to neutral in order to engage reverse gear.
CAUTION: Be careful that you do not inadvertently engage reverse while moving forward.
* Clutch interlock (manual transmission only)
The clutch must be fully depressed before you can start your car. If the clutch is not depressed, it will not be possible
to start the engine.
pg. 66 Automatic transmission
P (Park)
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Use this position when starting the engine or parking the car.
Never use P while the car is in motion.
The parking brake should be set whenever the car is parked.
The gear selector is mechanically locked in the P position (SHIFTLOCK). To release the gear selector from this
position, the engine must be running (or the ignition key must be in position II) and the brake pedal must be
depressed.WARNING! Never leave the car unattended when the engine is running. If, by mistake, the gear selector is moved
from P, the car may start moving.
R (Reverse)
Never engage R while the car is moving forward.
N (Neutral)
Neutral - no gear engaged. Use the parking brake.
D (Drive)
D is the normal driving position and should be used as often as possible to help improve fuel economy. The car should
not be moving when shifting from R to the D position.
4 (Intermediate gear)
The transmission will shift automatically between gears 4, 3, 2 or 1 from this position. The transmission cannot shift
up to (D) from fourth gear.
3 (Intermediate gear)
The transmission will shift automatically between gears 3, 2 and 1 from this position. The transmission cannot shift
up to fourth gear of (D)rive from third gear.
L (Low gear)
The transmission is locked in gears 1 and 2 when the selector is in this position.
NOTE:
Gears 4, 3, or L can be used if you are driving in a mountainous area, towing a trailer or to increase engine braking
effect.
The transmission has a built-in limiter designed to help prevent excessive engine speeds (high rpm) when gears 4, 3
or L are selected.
Automatic transmission - adaptive system
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2 0 0 3
VOLVO C70
Chapter 7 - Car care
pg. 103 Car care
Page
Paint touch-up 104
Washing106
Automatic car washing, Polishing and waxing107
Cleaning the upholstery108
pg. 104 Paint touch up
Paint touch-up
Paint damage requires immediate attention to avoid rusting. Make it a habit to check the finish regularly when washing
the car for instance. Touch-up if necessary.
Paint repairs require special equipment and skill. Contact your Volvo retailer for any extensive damage.
Minor scratches can be repaired by using Volvo touch-up paint.
NOTE: When ordering touch-up paint from your Volvo retailer, use the paint code indicated on the model plate. The
plate is located in the engine compartment, on the inside of the left front fender.
Minor stone chips and scratches
Material:
Primer can
Paint touch-up bottle
Brush
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NOTE: It is particularly important to wash the car frequently in the wintertime to prevent corrosion, when salt has
been used on the roads.
When washing the car, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you wash
with a sponge, and plenty of water, to avoid scratching.
Bird droppings: Remove from paintwork and the convertible top as soon as possible. Otherwise the finish may be
permanently damaged.
A detergent can be used to facilitate the softening of dirt and oil.
A water-soluble grease solvent may be used in cases of sticky dirt. However, use a wash place equipped with a
drainage separator.
Dry the car with a clean chamois and remember to clean the drain holes in the doors and rocker panels *.
The power radio antenna must be dried after washing.
Tar spots can be removed with kerosene or tar remover after the car has been washed.
A stiff-bristle brush and lukewarm soapy water can be used to clean the wiper blades. Frequent cleaning improves
visibility considerably.
Wash off the dirt from the underside (wheel housings, fenders, etc.).
In areas of high industrial fallout, more frequent washing is recommended.
CAUTION: During high pressure washing, the spray mouthpiece must never be closer to the painted surfaces of the
vehicle than 13" (30 cm). Do not spray directly into the locks.
When washing or steam cleaning the engine, avoid spraying water or steam directly on the electrical components or
toward the rear side of the engine.
After cleaning the engine, the spark plug wells should be inspected for water and blown dry if necessary.
Suitable detergents
Special car washing detergents should be used. A suitable mixture is about 2.5 fl. oz. (8.5 cl) of detergent to 2.6 US
gal. (10 liters) of warm water. After washing with a detergent the car should be well rinsed with clean water.
WARNING!
When the car is driven immediately after being washed, apply the brakes several times in order to remove any
moisture from the brake linings.
Engine cleaning agents should not be used when the engine is warm. This constitutes a fire risk.
Volvo offers an environmentally friendly Car Care Kit, containing waxing, washing, and degreasing agents.
NOTE: When washing the car, remember to remove dirt from the drain holes in the doors and sills. Bumpers: Wash
the bumpers with the same cleaning agent used on the rest of the car. Never clean the bumpers with gasoline or paint
thinner. Difficult spots can be removed with denatured alcohol. To avoid scratches, do not dry the bumpers with paper.
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2 0 0 3
VOLVO C70
Chapter 8 - Volvo Service
pg. 109 Volvo Service
Page
Label information 110
Maintenance service, Warranty111
Servicing112
Emissions maintenance113
Fuel/emissions systems114
Lubrication115
Engine oil116
Power steering fluid, Brake/clutch system fluid reservoir118
Washer fluid reservoir119
Coolant120
Engine compartment121
Battery maintenance/ Proposition 65 Warning122
Three-way catalytic converter123
pg. 110 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on rear edge of passenger's door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. This plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
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Maintenance services
Your Volvo passed several major inspections before it was delivered to you, in accordance with Volvo specifications.
The maintenance services outlined in the Warranty and Service Records Information booklet, many of which will
positively affect your vehicle's emissions, should be performed as indicated. It is recommended that receipts for
vehicle emission services be retained in case questions arise concerning maintenance.
Inspection and service should also be performed anytime a malfunction is observed or suspected.
Page 113
provides more information about maintenance of emission-related components.
Applicable warranties U.S.
In accordance with applicable U.S. and Canadian regulations, the following list of warranties is provided.
New Car Limited Warranty- U.S.
New Car Warranty - Canada
Parts and Accessories Limited Warranty
Corrosion Protection Limited Warranty
Seat Belt and Supplemental Restraint Systems Limited Warranty-U.S.
Seat Belt and Supplemental Restraint Systems Warranty -Canada
Emission Design and Defect Warranty
Emission Performance Warranty -U.S. and Province of British Columbia only
These are the Federal warranties; other warranties are provided as required by laws in your state or province. Refer to
your separate Warranty and Service Records Information Booklet for detailed information concerning each of the
warranties.
pg. 112 Servicing
Hoisting the car
If a garage jack is used to lift the car, the two jack attachments points should be used. They are specially reinforced to
bear the weight of the car. A garage jack can also be placed under the front of the engine support frame and under the
reinforced plate in the spare wheel well. Take care not to damage the splash guard under the engine. Ensure that the
jack is positioned so that the car cannot slide off it. Always use axle stands or similar structures.
If a two-post hoist is used to lift the car, the front lift arm pads should be positioned under the rear engine frame
mounts. The rear lift arm pads should be positioned under the rear supporting arm bracket.
CAUTION : Certain models have reduced ground clearance due to the design of the front spoiler. Please observe
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caution when driving the car onto a garage hoist.
pg. 113 Emission Maintenance
Periodic maintenance helps minimize emissions
Periodic maintenance will help keep your vehicle running well. Your Warranty and Service Records Information
booklet provides a comprehensive periodic maintenance schedule up to 150,000 miles (240,000 km) of vehicle service.
The schedule includes components that affect vehicle emissions. This page describes some of the emission-related
components.
Engine air filter
The engine air filter cleans particles from air entering the engine. Replace the engine air filter cartridge with a new one
every 37,500 miles (60,000 km) under normal driving conditions. Replace the cartridge more often when the vehicle is
driven under dirty and dusty conditions. The cartridge cannot be cleaned, and should always be replaced with a new
one.
Fuel filter
The fuel filter should be replaced at 105,000 miles (168,000 km). The filter is replaced as a complete unit. Replace
more frequently if contaminated fuel is introduced into the tank, or if there is reason to suspect that this has occurred.
Fuel system, including filler cap, tank and lines and connections
The ability of the fuel system to contain hydrocarbons depends upon a leak-free system. Inspect fuel lines every
30,000 miles (48,000 km). Check for proper sealing of the fuel filler cap which contains "O" ring seals.
NOTE: If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine
light ("Malfunction indicator") may indicate a fault. However, your vehicle's performance will not be affected. Use
only Volvo original or approved fuel filler caps.
Timing belt
For proper functioning of the vehicle and its emission control systems, the timing belt and belt tensioner must be
replaced every 105,000 miles (168,000 km). Engine damage will occur if the belt fails.
PCV system
(on turbocharged models)
The nipple in the intake manifold and the filter at the end of the PCV hose in the air cleaner should be inspected and
cleaned at 105,000 miles (168,000 km) and thereafter, again at 150,000 mile (240,000 km) intervals.
Spark plugs
The spark plugs should be replaced every 60,000 miles (96,000 km) under normal driving conditions. City driving or
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