2003 TOYOTA TUNDRA clutch

’03 TUNDRA_U (L/O 0307)
214
2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
1. Check the area around the vehicle be-
fore entering it.
2. Adjust seat position, seatback angle, seat cushion angle, head restraint
height and steering wheel angle.
3. Adjust the inside and outside rear view mirrors.
4. Lock all doors.
5. Fasten seat belts. Once you turn the ignition key to “START”
position and release it, the cranking hold
function continues to crank the engine in
“ON” position until it starts.
The function stops cranking the engine
after about 25 seconds maximum if the
engine has not started yet. When you
crank the engine again, wait a few sec-
onds and restart it.
If you hold the key in “START” position,
the function will keep cranking for about
30 seconds maximum. 1. Apply the parking brake firmly.
2. Turn off unnecessary lights and acces-
sories.
3. Manual transmission: Press the clutch
pedal to the floor and shift the trans-
mission into neutral. Hold the clutch
pedal to the floor until the engine is
started. A starter safety device will pre-
vent the starter from operating if the
clutch pedal is not fully depressed.
Automatic transmission: Put the se-
lector lever in “P”. If you need to re-
start the engine while the vehicle is
moving, put the selector lever in “N”.
A starter safety device will prevent the
starter from operating if the selector
lever is in any drive position.
4. Automatic transmission only:
De-
press the brake pedal and hold it to
the floor until driving off.
Before starting the engine How to start the engine—
—Cranking hold function
(2UZFE engine only) (a) Before cranking

’03 TUNDRA_U (L/O 0307)
228
2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
BREAKIN SCHEDULE
Toyota recommends that you do not
tow a trailer with a new vehicle or a
vehicle with any new power train com-
ponent (engine, transmission, differen-
tial, wheel bearings, etc.) for the first
800 km (500 miles) of driving.
MAINTENANCE
If you tow a trailer, your vehicle will
require more frequent maintenance due
to the additional load. For this informa-
tion, please refer to the scheduled
maintenance information in the “Sched-
uled Maintenance Guide” or “Owner ’s
Manual Supplement”.
Retighten all fixing bolts of the towing
ball and bracket after approximately
1000 km (600 miles) of trailer driving.
PRETOWING SAFETY CHECK
Check that your vehicle remains level
when a loaded or unloaded trailer is
hitched. Do not drive if the vehicle has
an abnormal nose −up or nose −down
condition, and check for improper
tongue load, overload, worn suspension
or other possible causes.
Make sure the trailer cargo is securely
loaded so that it cannot shift.
Check that your rear view mirrors con-
form to any applicable federal, state/
provincial or local regulations. If not,
install the rear view mirrors required
for towing purposes.
TRAILER TOWING TIPS
When towing a trailer, your vehicle will
handle differently than when not tow-
ing. The three main causes of vehicle
trailer accidents are driver error, exces-
sive speed and improper trailer loading.
Keep these in mind when towing:
Before starting out, check operation of
the lights and all vehicle −trailer connec-
tions. After driving a short distance,
stop and recheck the lights and con-
nections. Before actually towing a trail-
er, practice turning, stopping and back-
ing with a trailer in an area away from
traffic until you learn the feel.
Backing with a trailer is difficult and
requires practice. Grip the bottom of
the steering wheel and move your hand
to the left to move the trailer to the
left. Move your hand to the right to
move the trailer to the right. (This pro-
cedure is generally opposite to that
when backing without a trailer). Also,
just turn the steering wheel a little at
a time, avoiding sharp or prolonged
turning. Have someone guide you when
backing to reduce the risk of an acci-
dent.
Because stopping distance may be in-
creased, vehicle −to −vehicle distance
should be increased when towing a
trailer. For each 16 km/h (10 mph) of
speed, allow at least one vehicle and
trailer length between you and the ve-
hicle ahead. Avoid sudden braking as
you may skid, resulting in jackknifing
and loss of control. This is especially
true on wet or slippery surfaces.
Avoid jerky starts or sudden accelera-
tion. If your vehicle has a manual
transmission, prevent excessive clutch
slippage by keeping engine rpm low
and not racing the engine. Always start
out in first gear.

’03 TUNDRA_U (L/O 0307)
230
2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
When restarting out after parking on a
slope:
1. With the transmission in “P” position (automatic) or the clutch pedal de-
pressed (manual), start the engine.
(With an automatic transmission, be
sure to keep the brake pedal de-
pressed.)
2. Shift into gear.
3. Release the parking brake (also foot brake on automatic transmission ve-
hicles) and slowly pull or back away
from the wheel blo cks. Stop and apply
your brakes.
4. Have someone retrieve the blo cks.CAUTION
Do not exceed 72 km/h (45 mph) or
the posted towing speed limit,
whichever is lower. Because insta-
bility (swaying) of a towing vehicle
trailer combination usually in-
creases as the speed increases, ex-
ceeding 72 km/h (45 mph) may
cause loss of control.
Slow down and downshift before
descending steep or long downhill
grades. Do not make sudden down-
shifts.
Avoid holding the brake pedal down
too long or too frequently. This
could cause the brakes to overheat
and result in reduced braking effi-
ciency.
Improving fuel economy is easy—just take
it easy. It will help make your vehicle last
longer, too. Here are some specific tips
on how to save money on both fuel and
repairs:
Keep your tires inflated at the cor-
rect pressure. Underinflation causes
tire wear and wastes fuel. See Section
7 −2 for instructions.
Do not carry unneeded weight in
your vehicle. Excess weight puts a
heavier load on the engine, causing
greater fuel consumption.
Avoid lengthy warmup idling. Once
the engine is running smoothly, begin
driving—but gently. Remember, howev-
er, that on cold winter days this may
take a little longer.
Always keep the automatic transmis-
sion overdrive switch turned on.
Driving with the overdrive switch off
will reduce the fuel economy. (For de-
tails, see “Automatic transmission” in
Section 1 −6.)
Accelerate slowly and smoothly.
Avoid jackrabbit starts. Get into high
gear as quickly as possible.
How to save fuel and make
your vehicle last longer

’03 TUNDRA_U (L/O 0307)
231
2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
Avoid long engine idling. If you have
a long wait and you are not in traffic,
it is better to turn off the engine and
start again later.
Avoid engine lugging or overrev-
ving. Use a gear position suitable for
the road on which you are travelling.
Avoid continuous speeding up and
slowing down. Stop−and− go driving
wastes fuel.
Avoid unnecessary stopping and
braking. Maintain a steady pace. Try
to time the traffic signals so you only
need to stop as little as possible or
take advantage of through streets to
avoid traffic lights. Keep a proper dis-
tance from other vehicles to avoid sud-
den braking. This will also reduce wear
on your brakes.
Avoid heavy traffic or traffic jams
whenever possible.
Do not rest your foot on the clutch
or brake pedal. This causes premature
wear, overheating and poor fuel econo-
my.
Maintain a moderate speed on high-
ways. The faster you drive, the greater
the fuel consumption. By reducing your
speed, you will cut down on fuel con-
sumption.
Keep the front wheels in proper
alignment. Avoid hitting the curb and
slow down on rough roads. Improper
alignment not only causes faster tire
wear but also puts an extra load on
the engine, which, in turn, wastes fuel.
Keep the bottom of your vehicle free
from mud, etc. This not only lessens
weight but also helps prevent corro-
sion.
Keep your vehicle tunedup and in
top shape. A dirty air cleaner,
improper valve clearance, dirty plugs,
dirty oil and grease, brakes not
adjusted, etc. all lower engine
performance and contribute to poor fuel
economy. For longer life of all parts
and lower operating costs, keep all
maintenance work on schedule, and if
you often drive under severe
conditions, see that your vehicle
receives more frequent maintenance.
(For scheduled maintenance informa-
tion, please refer to the “Scheduled
Maintenance Guide” or “Owner ’s
Manual Supplement”.)
CAUTION
Never turn off the engine to coast
down hills. Your power steering and
brake booster will not function with-
out the engine running. Also, the
emission control system operates
properly only when the engine is run-
ning.

’03 TUNDRA_U (L/O 0307)
268
2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
Power steering fluid level (2UZFE en-
gine)
Check the level through the reservoir. The
level should be in the “HOT” or “COLD”
range depending on the fluid temperature.
See Section 7−2 for additional information.
Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have
the cause located and corrected immedi-
ately. (See “Engine exhaust cautions” in
Section 2.)
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing periodic
services, cleaning the vehicle, etc.
Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working. Check headlight aim.
Service reminder indicators and warning
buzzers
Check that all service reminder indicators
and warning buzzers function properly.
Steering wheel
Be alert for changes in steering condition,
such as hard steering or strange noise. Seats
Check that all seat controls such as seat
adjusters, seatback recliner, etc. operate
smoothly and that all latches lock securely
in any position. Check that the head re-
straints move up and down smoothly and
that the locks hold securely in any latched
position. For folding
−down seatback
(bench seat), check that the latches lock
securely.
Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly. Make sure the belt
webbing is not cut, frayed, worn or dam-
aged.
Accelerator pedal
Check the pedal for smooth operation and
uneven pedal effort or catching.
Clutch pedal
Check the pedal for smooth operation.
Brake pedal
Check the pedal for smooth operation and
that the pedal has the proper clearance.
Check the brake booster function.
Brakes
At a safe place, check that the brakes do
not pull to one side when applied. Parking brake (pedal type)
Check that the pedal has the proper travel
and that, on a safe incline, your vehicle
is held securely with only the parking
brake applied.
Parking brake (lever type)
Check that the lever has the proper travel
and that, on a safe incline, your vehicle
is held securely with only the parking
brake applied.
Automatic transmission “Park” mecha-
nism
On a safe incline, check that your vehicle
is held securely with the selector lever in
“P” position and all brakes released.
OUTSIDE THE VEHICLE
Items listed below should be performed
from time to time, unless otherwise
specified.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has
been parked for a while. If you smell fuel
fumes or notice any leak, have the cause
found and corrected immediately.

’03 TUNDRA_U (L/O 0307)
269
2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
Doors and engine hood
Check that all doors including tailgate op-
erate smoothly and all latches lock se-
curely. Make sure the engine hood sec-
ondary latch secures the hood from
opening when the primary latch is re-
leased.
Tire inflation pressure
Check the pressure with a gauge ev-
ery two weeks, or at least once a
month. See Section 7−2 for additional
information.
Tire surface and wheel nuts
Check the tires carefully for cuts,
damage or excessive wear. See Sec-
tion 7 −2 for additional information.
When checking the tires, make sure
no nuts are missing, and check the
nuts for looseness. Tighten them if
necessary.
Tire rotation
Rotate the tires according to the
maintenance schedule. (For sched-
uled maintenance information, please
refer to the “Scheduled Maintenance
Guide” or “Owner ’s Manual Supple-
ment”.) See Section 7 −2 for additional
information.
Be on the alert for changes in perfor-
mance, sounds, and visual tip −offs that
indicate service is needed. Some impor-
tant clues are as follows:
Engine missing, stumbling, or pinging
Appreciable loss of power
Strange engine noises
A leak under the vehicle (however, wa-
ter dripping from the air conditioning
after use is normal.)
Change in exhaust sound (This may
indicate a dangerous carbon monoxide
leak. Drive with the windows open and
have the exhaust system checked im-
mediately.)
Flat −looking tire; excessive tire squeal
when cornering; uneven tire wear
Vehicle pulls to one side when driving
straight on a level road
Strange noises related to suspension
movement
Loss of brake effectiveness; spongy
feeling brake or clutch pedal; pedal al-
most touches floor; vehicle pulls to one
side when braking
Engine coolant temperature continually
higher than normal
Engine continually runs hot; oil pres-
sure gauge stays low
If you notice any of these clues, take your
vehicle to your Toyota dealer as soon as
possible. It probably needs adjustment or
repair.
CAUTION
Do not continue driving with the ve-
hicle unchecked. It could result in se-
rious vehicle damage and possibly
personal injury.
Does your vehicle need
repairing?

’03 TUNDRA_U (L/O 0307)
314
2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
CLUTCH
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.): Tw o −wheel drive models
2.6 (2.7, 2.3)
Four −wheel drive models
2.2 (2.3, 1.9)
Oil type: Gear oil API GL −4 or GL −5
Recommended oil viscosity: SAE 75W −90
AUTOMATIC TRANSMISSION
Fluid capacity (drain and refill), L (qt.,
Imp. qt.): Up to 2.0 (2.1, 1.8)
Fluid type: Toyota Genuine ATF Type T −IV
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T
−IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transmission perfor-
mance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type TIV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details.
TRANSFER
Oil capacity, L (qt., Imp. qt.):
1.0 (1.1, 0.9)
Oil type: Gear oil API GL−4 or GL−5
Recommended oil viscosity: SAE 75W −90 DIFFERENTIAL
Oil capacity, L (qt., Imp. qt.):
Front1.15 (1.2, 1.0)
Rear
Tw o −wheel drive models
Standard differential
3.80 (4.0, 3.3)
Limited− slip differential
3.15 (3.3, 2.8)
Four −wheel drive models
Standard differential 3.50 (3.7, 3.1)
Limited− slip differential
2.95 (3.1, 2.6)
Oil type: Standard differentialHypoid gear oil API GL −5
Limited− slip differential
Hypoid gear oil for limited −slip differ-
ential API GL −5

’03 TUNDRA_U (L/O 0307)
1
2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
A
Access doors 14
. . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 299
. . . . . . . . . . . . . . . . . .
Adjustment
Front seats 32,33
. . . . . . . . . . . . . . . . . . . . . .
Seat belt 38
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Air conditioning system 158
. . . . . . . . . . . . . . .
Airbags 47
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions 294
. . . . . . . . . .
Anti −glare inside rear view mirror 88 . . . . . . .
Anti −lock brake system warning
light 104
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anti −theft steering column lock 112 . . . . . . . .
Appearance care
Cleaning the interior 262
. . . . . . . . . . . . . . . .
Protecting your Toyota from corrosion 260
. . . . . . . . . . . . . . . . . . . . . . . .
Washing and waxing 261
. . . . . . . . . . . . . . . .
Armrest 35
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray 166
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio remote controls 150
. . . . . . . . . . . . . . . .
Automatic transmission
Driving with an automatic transmission 113
. . . . . . . . . . . . . . . . . . . . .
Shift pattern 113
. . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 113
. . . . . . . . . . . . . . . . . . . . .
Automatic transmission fluid temperature warning light 104
. . . . . . . . . . .
Auxiliary boxes 171
. . . . . . . . . . . . . . . . . . . . . .
Auxiliary catch, Engine hood 23
. . . . . . . . . . .
B
Battery
Checking battery condition 296 . . . . . . . . . .
Gas caution 296 . . . . . . . . . . . . . . . . . . . . . . .
Handling safety 296 . . . . . . . . . . . . . . . . . . . .
Recharging precautions 297 . . . . . . . . . . . . .
Winter driving tips 218 . . . . . . . . . . . . . . . . . .
Before starting the engine 214 . . . . . . . . . . . . .
Brake pad wear limit indicators 196 . . . . . . . .
Brake system 193 . . . . . . . . . . . . . . . . . . . . . . . .
Brake system warning light 104 . . . . . . . . . . . .
Brakes
Fluid level 284 . . . . . . . . . . . . . . . . . . . . . . . . .
Pad wear limit indicators 196 . . . . . . . . . . . .
Parking 123
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Break −in tips 187
. . . . . . . . . . . . . . . . . . . . . . . .
Brightness control 94
. . . . . . . . . . . . . . . . . . . . .
C
Car audio system 128
. . . . . . . . . . . . . . . . . . . .
Carbon monoxide caution 191
. . . . . . . . . . . . .
Cargo and luggage
Capacity 208
. . . . . . . . . . . . . . . . . . . . . . . . . .
Capacity and distribution 209
. . . . . . . . . . . .
Stowage precautions 209
. . . . . . . . . . . . . . .
Cargo lamp 95
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Cassette player 128
. . . . . . . . . . . . . . . . . . . . . .
Cassette tape holder 179
. . . . . . . . . . . . . . . . .
Certification regulation label 197
. . . . . . . . . . .
Checking and replacing fuses 298
. . . . . . . . .
Checking brake fluid 284
. . . . . . . . . . . . . . . . . .
Checking the engine oil level 280
. . . . . . . . . . Checking the radiator and
condenser 284
. . . . . . . . . . . . . . . . . . . . . . . . .
Child restraint
Child restraint system 57
. . . . . . . . . . . . . . .
Installation 59,67
. . . . . . . . . . . . . . . . . . . . . .
Installation with child restraint lower anchorages 82,84
. . . . . . . . . . . . . . . . . . . .
Precautions 56
. . . . . . . . . . . . . . . . . . . . . . . .
Types of child restraint system 58 . . . . . . . .
Using a top strap 77,79
. . . . . . . . . . . . . . . . .
Cigarette lighter 166
. . . . . . . . . . . . . . . . . . . . . .
Cleaning the interior 262
. . . . . . . . . . . . . . . . . .
Clock 166
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch start cancel switch 126
. . . . . . . . . . . . .
Coin holder 175,177
. . . . . . . . . . . . . . . . . . . . . .
Cold weather
Operation 218
. . . . . . . . . . . . . . . . . . . . . . . . .
Compact disc and cassette tape holder
Cassette tape holder 177,178
. . . . . . . . . . .
Compact disc holder 177,178
. . . . . . . . . . . .
Compact disc changer 128
. . . . . . . . . . . . . . . .
Compact disc changer controller 128 . . . . . . .
Compact disc player 128
. . . . . . . . . . . . . . . . . .
Condenser
Checking the condenser 284
. . . . . . . . . . . .
Console box
Rear 173,174
. . . . . . . . . . . . . . . . . . . . . . . . . .
Controls, Instrument panel 2,6
. . . . . . . . . . . .
Cooling system
Coolant level 282
. . . . . . . . . . . . . . . . . . . . . .
Engine overheating 238
. . . . . . . . . . . . . . . . .
Radiator and reservoir 282
. . . . . . . . . . . . . .
Radiator cap 238
. . . . . . . . . . . . . . . . . . . . . . .
Winter driving tips 218
. . . . . . . . . . . . . . . . . .
Corrosion prevention 260
. . . . . . . . . . . . . . . . .