2003 TOYOTA RAV4 Owners Manual

’03 Rav4_U (L/O 0208)
2512003 RAV4 from Aug. ’02 Prod. (OM42517U)
Use a Flatbladed screwdriver.
—License plate light

’03 Rav4_U (L/O 0208)
2522003 RAV4 from Aug. ’02 Prod. (OM42517U)

’03 Rav4_U (L/O 0208)
2532003 RAV4 from Aug. ’02 Prod. (OM42517U)
SPECIFICATIONS
Specifications
Dimensions and weight254
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Engine 255
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Fuel 255
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Service specifications 255
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Tires 258
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Fuses 258
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SECTION 8

’03 Rav4_U (L/O 0208)
2542003 RAV4 from Aug. ’02 Prod. (OM42517U)
∗1: Unladen vehicle∗2: With steel wheel spare tire and half
spare tire cover
∗3: With aluminum wheel spare tire and
half spare tire cover
∗4:
With full spare tire cover
∗ 5:
With over fender
∗ 6:
Twowheel drive models
∗ 7:
Fourwheel drive models
∗ 8:
With roof rails
∗ 9:
With automatic transmission
∗ 10:
With manual transmission
Dimensions and weight
Overall length mm (in.)
Overall width mm (in.)
Overall height
∗ 1mm (in.)
Wheelbase mm (in.)
Front tread mm (in.)
Rear tread mm (in.)
Vehicle capacity
weight (occupants
+ luggage) kg (lb.) 215/70R16 tires 235/60R16 tires
4195 (165.2)
4200 (165.4)
∗ 2
4205 (165.6)∗3
4245 (167.1)∗4
4210 (165.7)
4215 (165.9)∗3
4245 (167.1)∗4
1735 (68.3)
1785 (70.3)∗51785 (70.3)
1670 (65.7)
1705 (67.1)
∗8
2490 (98.0) 2490 (98.0)
1505 (59.3)
∗ 7
1510 (59.4)∗61525 (60.0)
1495 (58.9)
∗ 7
1500 (59.1)∗61520 (59.8)
345 (761)
∗ 7, 9
375 (826)∗7, 10
417 (919)∗6, 9
447 (985)∗6, 10
345 (761)∗7, 9
375 (826)∗7, 10
417 (919)∗6, 9
447 (985)∗6, 10
1670 (65.7)∗6
1680 (66.1)∗7
1705 (67.1)∗6, 8
1715 (67.5)∗7, 8

’03 Rav4_U (L/O 0208)
2552003 RAV4 from Aug. ’02 Prod. (OM42517U)
Model:1AZFE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 86.0 86.0 (3.39 3.39)
Displacement, cm
3 (cu. in.):
1998 (121.9) Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., lmp. gal.): 56 (14.8, 12.3) ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.19—0.29 (0.007—0.012)
Exhaust 0.30—0.40 (0.012—0.016)
Spark plug type: DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm (in.): 1.1 (0.043)
ENGINE LUBRICATION
Oil capacity (drain and ref ill),
L (qt., Imp. qt.): With filter 4.2 (4.4, 3.7)
Without filter 4.0 (4.2, 3.5)
“Toyota Genuine Motor Oil” is f illed in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and
viscosity.
Oil grade: API grade SL “EnergyConserving” or
ILSAC multigrade engine oil
Engine FuelService specifications

’03 Rav4_U (L/O 0208)
2562003 RAV4 from Aug. ’02 Prod. (OM42517U)
Recommended oil viscosity:SAE 5W30
Outside temperature
Please contact your Toyota dealer for fur-
ther details. COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
With manual transaxle 6.3 (6.7, 5.6)
With automatic transaxle 6.2 (6.6, 5.5)
Coolant type:
“Toyota Genuine Long Life Coolant” is
filled in your Toyota vehicle. In order to
avoid technical problems, we strongly
recommend using “Toyota Genuine Long
Life Coolant” or equivalent.
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max. CLUTCH
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Twowheel drive models2.5 (2.6, 2.2)
Fourwheel drive models
3.4 (3.6, 3.0)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90

’03 Rav4_U (L/O 0208)
2572003 RAV4 from Aug. ’02 Prod. (OM42517U)
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.):
Up to 3.5 (3.7, 3.0)
Fluid type: Toyota Genuine ATF Type TIV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type TIV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type TIV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details. TRANSFER
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90 or 85W90
Below 18 C (0 F)
SAE 80W or 80W90
REAR DIFFERENTIAL
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90
Below 18 C (0 F)
SAE 80W or 80W90 BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
118 (4.6)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

’03 Rav4_U (L/O 0208)
2582003 RAV4 from Aug. ’02 Prod. (OM42517U)
Tire size:215/70R16 99S
235/60R16 100H
Tire pressure, kPa (kgf/cm
2 or bar, psi):
200 (2.0, 29)
Wheel size: Steel wheel 16 61/2J
Aluminum Wheel 16 7JJ
Wheel nut torque, N
·m (kgf·m, ft·lbf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or re-
placing wheels), see “Checking
tire pressure” through “Aluminum
wheel precautions”, pages 233
through 238 in Section 72.
Engine compartment
Instrument panel
Fuses (type A)
1. RADIO 15 A: Car audio system
2. DOME 10 A: Clock, personal light, in-
terior lights, air conditioning system,
wireless remote control system, head-
light high beam indicator light, gauges
and meters
3. CUT 30 A: “RADIO” and “DOME” fuses
4. A/C 5 A: Air conditioning system
5. MAIN 30 A: “HLP RH” and “HLP LH”
fuses
6. HAZ 10 A: Emergency flashers
Tires Fuses