2003 TOYOTA PRIUS service
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Foreword
Welcome to the growing group of value conscious people who drive Toyotas. We are proud of the advanced engineering and
quality construction of each vehicle we build.
This Owner ’s Manual explains the operation of your new Toyota. Please read it thoroughly and have all the occupants
follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble free motoring. For
important information about this manual and your Toyota, read the following pages carefully.
When it comes to service, remember that your Toyota dealer knows your vehicle best and is interested in your complete
satisfaction. He will provide quality maintenance and any other assistance you may require.
If there is not a Toyota dealer near you, or you need emergency assistance for any reason, please call the following number:
U.S. OWNERS:Toyota Customer Assistance Center Toll free:1 800 331 4331
CANADIAN OWNERS:Toyota Canada Customer Interaction Center Toll free:1 888 TOYOTA 8 (1 888 869 6828)
Please leave this Owner ’s Manual in this vehicle at the time of resale. The next owner will need this information also.
All information and specifications in this manual are current at the time of printing. However, because of Toyota’s policy of
continual product improvement, we reserve the right to make changes at any time without notice.
Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may
find some explanations for equipment not installed on your vehicle.
©2002 TOYOTA MOTOR CORPORATION
All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyo ta
Motor Corporation.
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Spark ignition system of your Toyota
The spark ignition system in your Toyota meets all re-
quirements of the Canadian Interference Causing Equip-
ment Standard.
Installation of a mobiletwo way radio system
As the installation of a mobile two way radio system in
your vehicle could affect electronic systems such as
multiport fuel injection system / sequential multiport fuel
injection system, cruise control system, anti lock brake
system, SRS airbag system, seat belt pretensi oner sys-
tem and Toyota hybrid system, be sure to check with
your Toyota dealer for precautionary measures or special
instructions regarding installation.
Scrapping of your Toyota
The SRS airbag and seat belt pretensioner devices in
your Toyota contain explosive chemicals. If the vehicle is
scrapped with the airbags and pretensioners left as they
are, this may cause an accident such as fire. Be sure to
have the systems of the SRS airbag and seat belt preten-
sioner removed and disposed of by the qualified service
shop or by your Toyota dealer before you dispose of your
vehicle.
CAUTION
When your vehicle or battery needs to be dis-
posed of, be sure to consult your Toyota dealer.
Hybrid vehicle batteries must be collected
through Toyota dealers. If your vehicle is dis-
posed of without dismantling, someone could
receive an electric shock by touching the high
voltage parts of the hybrid vehicle battery. If the
battery is not disposed of properly, its contents
can cause death or serious injury.
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Hybrid vehicle battery
Hybrid vehicle battery has a limited service life. Call
your Toyota dealer for information concerning recycling
or disposal of hybrid vehicle battery and your vehicle.
CAUTION
Precautions for useof hybrid vehicle
The vehicle has both high voltage DC and AC systems as
well as a 12 volt system. DC and AC high voltage are both
very dangerous and can cause death or serious injury, se-
vere burns and electric shock.
In order to avoid personal injuries, do not touch
the high voltage cables (orange colored) and their
connectors.
Follow the caution labels attached to the high volt-
age parts.
Do not remove or replace the high voltage parts
such as the inverter unit (located in the engine
compartment), hybrid vehicle battery (located be-
tween rear seat and trunk), etc.
Do not touch the service plug located in the left
side trim of the trunk without hybrid system tech-
nical training. (See “Precautions for use” on page
12 in Section 1 2.) This component is provided to
disable the high voltage system in case of servic-
ing at a Toyota dealer.
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1. Service reminder indicators and indica-tor lights
2. Speedometer
3. Fuel gauge
4. Odometer and trip meter
5. Outside temperature display
3.Instrument cluster and multi information display overview
11p002f
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Tail light indicator light
Output control warning light
∗1
Cruise control indicator light∗3
Running mode position indicator light
Driving ready light
Hybrid system warning light
∗2
Power steering warning light∗2
Hybrid vehicle battery warning light∗2
∗1: For details, see ”Service reminder indicators and warning
buzzers— —Instrument cluster” on page 92 in Section 2 4.
∗2: For details, see “Service reminder indicators and warning
buzzers— —Multi information display” on page 99 in Section
2 4.
∗3: If this light flashes, see ”Cruise control” on page 109 in
Section 2 5.
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CAUTION
Never remove or disassemble the
high voltage parts, high voltage
cables (orange color) and their con-
nectors. It may cause death or seri-
ous injury.
12p007d
Inverter unitHybrid vehicle battery
Service
plug
High volt-
age cables
Do not touch the service plug.
The service plug is installed in the left
side trim of the trunk. It is provided to
shut out high voltage current of the hybrid
vehicle battery when the vehicle is in
need of repairs at a Toyota dealer.
CAUTION
The shaded parts in the illustration
are subjected to a high voltage.
Inappropriate handling may cause
an electric shock resulting in seri-
ous injury or death. Never touch
any item in shaded area.
Keep your hybrid vehicle’s driving char-
acteristics in mind.
As the vehicle runs with both the gaso-
line engine and electric motor, you may
hear a motor sound coming from the
engine compartment.
When the ignition switch is turned to
on or off, you may hear a sound com-
ing from the hybrid vehicle battery in
the trunk. However, this does not indi-
cate any trouble.
If the “READY” light is on, you can
start even with the gasoline engine
stopped.
When the hybrid vehicle battery tem-
perature is low or high, or the hybrid
vehicle battery capacity is decreased
with the selector lever at “R” during
driving, the output control warning light
comes on and the output might be lim-
ited for longer battery charge life.
If the output control warning light is on,
drive your vehicle without hard accel-
eration. The output power will be limit-
ed particularly when backing up.
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22p010
This indicator comes on when the igni-
tion key is turned to the “ACC” or
“ON” position. It goes off after about
6 seconds. This means the front seat
belt pretensioners are operating proper-
ly.
The warning light system monitors the air-
bag sensor assembly, front airbag sen-
sors, side airbag sensors, front seat belt
pretensioner assemblies, warning light, in-
terconnecting wiring and power sources.
(For details, see “Service reminder indica-
tors and warning buzzers” on page 93 in
Section 2 4.)
22p011
The front seat belt pretensioner system
mainly consists of the following compo-
nents and their locations are shown in the
illustration.1. Front airbag sensors
2. SRS warning light
3. Front seat belt pretensioner assemblies
4. Airbag sensor assembly
The front seat belt pretensioners are con-
trolled by the airbag sensor assembly. The
airbag sensor assembly consists of a saf-
ing sensor and airbag sensor. When the front seat belt pretensioners are
activated, an operating noise may be
heard and a small amount of smoke like
gas may be released. This gas is harm-
less and does not indicate that a fire is
occurring.
Once the front seat belt pretensioners
have been activated, the seat belt retrac-
tors remain locked.
CAUTION
Do not modify, remove, strike or open
the front seat belt pretensioner as-
semblies, airbag sensor or surround-
ing area or wiring. Doing any of
these may cause sudden operation of
the front seat belt pretensioners or
disable the system, which could re-
sult in death or serious injury.
Failure to follow these instructions
can result in death or serious inju-
ries. Consult your Toyota dealer
about any repairs and modifications.
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NOTICE
Do not perform any of the following
changes without consulting your
Toyota dealer. Such changes can in-
terfere with proper operation of the
front seat belt pretensioners in some
cases.
Installation of electronic devices
such as a mobile two way radio,
cassette tape player or compact
disc player
Repairs on or near the front seat
belt retractor assemblies
Modification of the suspension sys-
tem
Modification of the front end struc-
ture
Attachment of a grille guard (bull
bar, kangaroo bar, etc.), snowplow,
winches or any other equipment to
the front end
Repairs made on or near the front
fenders, front end structure or con-
sole
22p010
This front seat belt pretensioner system
has a service reminder indicator to inform
the driver of operating problems. If either
of the following conditions occurs, this in-
dicates a malfunction of the airbags or
pretensioners. Contact your Toyota dealer
as soon as possible to service the ve-
hicle.
The light does not come on when the
ignition key is turned to the “ACC” or
“ON” position, or remains on.
The light comes on or flashes while
driving.
If either front seat belt does not retract
or can not be pulled out due to a
malfunction or activation of the relevant
front seat pretensioner.
22p012
In the following cases, contact your Toyota
dealer as soon as possible:
The front seat belt pretensioner assem-
bly or surrounding area has been dam-
aged.
The front part of the vehicle (shaded
in the illustration) was involved in an
accident that was not severe enough to
cause the front seat belt pretensioners
to operate.
Either front seat belt pretensioner as-
sembly or surrounding area is
scratched, cracked, or otherwise dam-
aged.