2003 SSANGYONG MUSSO length

1B3-116 OM600 ENGINE MECHANICAL8.000
- 8.030 9.000
- 9.050 39.5
Intake Exhaust 0.029
- 0.051 0.029
- 0.051
Red
White Red
White
Diameter ‘a’
Service DataItemBasic Bore
Repair size 1 Repair size 2 Repair size 1Repair size 2Outer Diameter ‘D’
14.251
14.440 - 14.451 14.240 - 14.25114.440 - 14.451 Color Code
14.200 - 14.211
14.400 - 14.411
14.200 - 14.211
14.400 - 14.411Overlap‘D’ - ‘a’Valve Guide
Inner Diameter ‘A’
37.7
Length ‘L’
CHECK AND REPLACEMENT OF VALVE GUIDES
Preceding Work : Removal of cylinder head
Removal of valve spring
Removal of valve
1 Cylinder Head
2 Valve Guide 3 Valve Seat Ring
a Basic Bore Diameter

OM600 ENGINE MECHANICAL 1B3-127
CHECK AND MACHINING OF VALVES
Preceding Works : Removal of cylinder headRemoval of the vale spring Removal of the valve
I Valve Length
W Camshaft Cam Basic Diameter X Distance (Camshaft Basic Bore - Valve Stem) Y Half Camshaft Basic Bore Diameter
Z Distance (Cylinder Head Cover Parting Surface - Valve Stem)

1B3-128 OM600 ENGINE MECHANICAL
Intake ValveExhaust Valve
Item
Valve Disc Diameter ‘d’
Valve Disc Height ‘h’
Setting Angle “ ” or Machining the Valve
Valve Stem Diameter ‘d1 ’
Valve Length ‘I’ Intake Valve
37.90 - 38.10 mm 1.7 mm45 °
7.955 - 7.970 mm
106.20 - 106.60 mm 105.30 - 105.70 0.03 mm Exhaust V
alve
34.90 - 35.10 mm 1.7 mm45 °
9.945 - 8.960 mm
106.20 - 106.60 mm 105.30 - 105.70 mm 0.03 mm
Standard Repair
Max. Permis Sible Runout at Valve Stem and Valve Seat
W = 38.0 ± 0.2mm
Matching ValvesCamshaft Cam Basic Dia.
Size (x)
Size (x) Size (x) 19.5 - 20.3mm
20.4 - 21.4mm
21.4 - 21.97mm W = 36.6 ± 0.2mm
Camshaft Cam Basic Dia.
19.5 - 20.1mm
20.2 - 21.2mm
21.2 - 21.97mm Valve to be Used
Use machined valve, if needed
new repair valve
I = 105.5 ± 0.2mm Reuse valve
Use standard size
valve
I = 106.4 ± 0.2mm

OM600 ENGINE MECHANICAL 1B3-133
Service DataItem
Valve Arrears ‘a’
Valve Seat W idth ‘ b ’
Valve Seat Angle ‘ ’
Valve Seat Free Angle ‘ ’
Permissible Radial Runout
Valve Length ‘I’ Intake
0.1 - 0.7 mm1.2 - 1.7 mm 45°
65 °
0.03 mm
106.20 - 106.60 mm105.30 - 105.70 mm Exhaust
0.1 - 0.7 mm1.5 - 2.0 mm 45°
65 °
0.03 mm
106.20 - 106.60 mm105.30 - 105.70 mm
Standard Repair
w = 38.0 ± 0.2 mm
Matching Valves
Camshaft cam basic dia.
Size (x)
Size (x) Size (x) 19.5 - 20.3mm
20.4 - 21.4mm
21.4 - 21.97mm w = 37.6 ± 0.2 mm
Camshaft cam basic dia.
19.5 - 20.1mm
20.2 - 21.2mm
21.2 - 21.97mm Valve to be used
Use machined valve, if needed
use pair valve
1 = 105.5 ± 0.2mm
Reuse valve
Use standard size valve
I = 106.4 ± 0.2mm
Commercial Tools
Hunger D-8000 M ünchen 70
Type Ventilknecht K2000 Order No. 221 00 100HungerD-8000 M ünchen 70
Type VDS 1AOrder No. 236 03 308HungerD-8000 M ünchen 70
Order No. 217 93 601
Cylinder Head Clamping Devie
Valve Seat Turning Tool
Test Sat for Valves

1B3-136 OM600 ENGINE MECHANICAL
I Length of Valve
w Camshaft Cam Basic Circle Diameter x Distance (Camshaft basic bore - valve stem) y Half Camshaft Basic Bore Diameter
z Distance (Cylinder head cover parting surface - . valve stem)
8. Measure ‘x’ (Camshaft basic bore - valve stem).
‘ x ’ = ‘ z ’ - ‘ y ’
9. Determine the valve to be used.
(See ‘Matching valves ’)
Example) Measured value ‘w’ = 38.2 mm
Measured value ‘z’ = 36.5 mm
Value ‘y’ = 15.5 mm
‘x’ = 36.5 - 15.5 = 21.0 mm
In the case of a camshaft cam basic circle diameter
‘w’ = 38.2mm and a distance ‘x’ = 21.0mm, the installed
valve may be used.

1B3-144 OM600 ENGINE MECHANICAL
10. Check the TDC marking of OT on the crankshaft.8. Install the chain tensioner.
Tightening Torque 80 Nm
Notice Replace the seal.Before installation, by pumping in the oil approx. 10 times, fill the oil.
9. Remove the engine lock.
Notice If max. length ‘L’ of the 12-sided bolt exceeds 53.6mm,
replace it.

1B3-154 OM600 ENGINE MECHANICAL
4. Position the no. 1 cylinder at the TDC of OT.
6. Pull out the bearing pins (9, 11) with sliding hammer andremove the guide rail 10.
Sliding Hammer 116 589 20 33 00Threaded Pin 116 589 02 34 00
Installation Procedure
1. Apply collar of both bearing pins with sealing compound.
2. Position the guide rail and insert the bearing pins.
3. Install the camshaft sprocket.
Tightening Torque 10 Nm
Notice If the max. length ‘L’ of the 12-sided bolt exceeds 53.6mm,
replace it.

1B3-162 OM600 ENGINE MECHANICALNotice If the max. length ‘L’ of the stretch bolt exceeds 53.6mm,
replace it.
5. Fit the oil pump chain (9) on the crankshaft sprocket (12) and insert the oil pump sprocket (8) into the oil pump chain and then install it on the oil pump. Notice The curved side of the oil pump sprocket should face the oil pump.
6. Insert the woodruff key (15).
7. Install the guide rail (16). Attach the spring (17) to guide rail and to tensioning lever together onto the bearing pins (5,6). Notice Ensure that the spring is correctly located in the guide rail (arrow).