2003 SAAB 9-5 maintenance

1
Owner’s Manual
Saab 9-5, Model Year 2003
Safety 11
Security 41
Instruments and controls 55
Saab 9-5 Audio System 89
OnStar - Telematics 111
Interior equipment and trunk 123
Starting and driving 151
Car care and technical information 197
Maintenance and owner assistance 253
Specifications 257
Index 273
© Saab Automobile AB 2002
Service Readiness, Saab Automobile AB, Trollhättan, Sweden
Printed in Sweden
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38 Safety
Crash sensingCrash sensing and diagnostic modules
have been used in many automobiles since
air bags were first produced. The technical
information gained from these modules can
be useful to understanding the circum-
stances that led to the air bag deployment.
In addition, information from many field
events can be used in the aggregate to help
manufactures and others better understand
real world crashes. This, in turn, can lead to
improved automotive safety.
Your vehicle is equipped with two electronic
frontal sensors, which helps the sensing
system distinguish between a moderate
frontal impact and a more severe frontal
impact. Your vehicle is also equipped with a
crash sensing and diagnostic module,
which records information about the frontal
air bag system. The module records infor-
mation about the readiness of the system,
when the system commands air bag infla-
tion and driver´s safety belt usage at deploy-
ment or in a near-deployment crash. The
module also records speed, engine rpm,
brake and throttle data etc.
AIR BAG warning light
AIRBAG servicingThe AIRBAG must be inspected as part of
the normal service program but otherwise
may be regarded as maintenance-free.  The side airbags will inflate only in the
event of a side impact; not in the event
of a front or rear-end crash or of the
car’s rolling over.
 Damage or wear to the seat cover, or
the seat seam, in the area of the side
airbag must immediately be repaired
by an authorized Saab dealer.
 Do not modify the speaker installation
in the front doors or install speakers
other than those specifically approved
by Saab.
WARNING
 If the airbag readiness light stays on
after you start your vehicle, it means
the air bag system may not be working
properly. See page. 58. The airbags
in your vehicle may not inflate in a
crash, or they could even inflate with-
out a crash.
 To help avoid injury to yourself or
others, have your vehicle serviced
right away if the air bag readiness light
stays on after you start your vehicle.
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86 Instruments and controlsCondensation When the A/C system is running, the intake
air is dehumidified, and the resultant con-
densation is drained off through two outlets
underneath the floor of the car, in the vicinity
of the front doors.
It is therefore perfectly normal for water to
be seen dripping from these outlets when
the car is parked. Greater amounts of con-
densation will result in warmer, more humid
ambient air.
Formation of ice and mist in
extremes of weather It is only in the most extreme conditions that
icing and misting of window glass are likely
to be a problem, e.g. in torrential rain or
severe cold coupled with high relative
humidity, or when passengers are perspir-
ing heavily or wearing wet clothes.
The following measures are recommended
if such problems should occur:
1 Select AUTO and 70°
F (21°C) for both
temperature zones.
2 Select Defroster.
If this is not enough...
3 Increase the fan speed.
If this is not enough...
4 Select a higher temperature.
The following measures are recommended
if the occupants feel that it is cold and drafty
in the car:
1 Make sure that all the air vents are fully
open, including the center rear vent.
If this is not enough...
2 Direct the air flow away from the body
(but not towards the interior temperature
sensor).
If this is not enough...
3 Raise the temperature setting a degree
or two. If this is not enough...
4 Lower the fan speed.
Fault diagnosis and maintenance,
see page 242.
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209 Car care and technical information
BatteryThe battery is provided with a cover to pro-
tect it from radiated heat. If the battery is
exposed to high temperatures, its life will be
shortened. To remove the cover, release
the two clips along its long sides.
The cover fits the standard battery installed
in the car. If a new battery is to be fitted,
make sure that its dimensions are the same
as the standard one.
The battery is maintenance free and should
be changed if the electrolyte level is too low. The indicator on the top side of the battery
will be white if the battery needs replacing.
The fluid level and the charge level should
be checked regularly.

If frequent short journeys are made, the bat-
tery may need to be given a booster charge.
This can be done either using a battery
charger or by taking the car for a long run.
A car with a standard equipment specifica-
tion and a fully charged battery can be left
for up to 40 days and still have a sufficient
charge for starting. If extra equipment is fit-
ted, such as a car phone, the charge may
only be sufficient for about 15 days.
WARNING
 Work on the battery may entail an
explosion hazard, since the battery
gives off hydrogen which forms an
explosive mixture with the oxygen in
the air.
For this reason, always avoid sparks
or open flames when working near the
battery.
 The battery contains corrosive sulfuric
acid. Always wear a face mask or
goggles when working on the battery.
 If battery acid gets into the eyes or
splashes the skin or clothing, wash the
affected area liberally with water.
If acid gets into the eyes or a large
quantity makes contact with the skin,
seek medical help.
NOTICEA discharged battery can freeze and frac-
ture. Batteries should therefore always be
stored away from frost.
IB1779
Electrolyte level indicator
IB1780
Battery
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242 Car care and technical informationAir conditioning
(ACC)
Fault diagnosis If a fault occurs in the A/C system, there are
a number of checks you can perform your-
self. If the fault persists, however, have the
system checked by an authorized Saab
dealer.Important!

When the A/C system is running, the intake
air is dehumidified, and the resultant con-
densation is drained off through two outlets
underneath the floor of the car in the vicinity
of the front doors. It is therefore perfectly
normal for water to be seen dripping from
these outlets when the car is parked. The
warmer the ambient air and the higher the
humidity, the greater will be the amount of
condensation formed.
Inadequate cooling: a Check that the condenser (forward of
the radiator) has not become clogged
with dirt and insects.
b Make sure that the drive belt for the com-
pressor is not slipping.
c Check the fuses for the ventilation fans
and compressor.
Maintenance  The drive belt for the compressor should
be inspected under the regular service
program.
 Clean dirt and insects away from the con-
denser and radiator to prevent clogging.
When washing the car, use the hose to
spray the radiator and condenser (located
forward of the radiator) from both sides
(both from the front of the car and from
inside the engine bay). Do not use a pres-
sure washer.Caution: Do not use the hose when the
engine is hot.Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.Note:
The A/C system will only operate
when the outdoor temperature is above the
freezing point (0°C, 32°F).
WARNING
 All repairs and adjustments on the A/C
system must be carried out by a Saab
dealer authorized for this kind of work.
 The A/C system is pressurized. Do not
break any connections or undo A/C
system components.
 Escaping refrigerant gas can cause
visual impairment or other injury.NOTICE The A/C system is designed for use
with R134a refrigerant.
 Refrigerant handling requires special
equipment and special procedures for
charging and draining the system.
 Never mix R134a and R12 refriger-
ants.
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247 Car care and technical information
What causes rust?Steel body panels of automobiles are sub-
ject to rusting whenever air and moisture
manage to penetrate the protective finish,
and body panels may rust through if the pro-
cess is unchecked. Rusting can occur wher-
ever water is trapped or where the car’s
panels are continuously damp. Damage to
paint and undercoating by stones, gravel
and minor crashes immediately exposes
metal to air and moisture. Road salts used
for de-icing will collect on the bottom of the
car and promote rusting. Areas of the coun-
try with high humidity have great potential
for rust problems, especially where salt is
used on roads or there is moist sea air.
Industrial pollution (fallout) may also
damage paint and promote rusting.
Preventive maintenanceThe following procedures are necessary to
help protect against rusting. Refer also to
the terms and conditions of the Sheet Metal
Coverage described in the warranty book-
let.
1
Wash the car frequently, and wax at
least twice a year.
Under adverse con-
ditions, where there is a rapid buildup of
dirt, sand or road salt, wash your car at
least once a week. After extreme expo-
sure to salted snow or slush, evidenced
by a white film on the car, wash the car
immediately. Frequent washing will pre-
vent paint damage from acid rain and
other airborne contaminants such as
tree sap and bird droppings. If any of
these contaminants are noticed on the
car the finish should be washed immedi-
ately.
 Begin washing by rinsing the entire car
with water to loosen and flush off heavy
concentrations of dirt (include the
underbody).
 Sponge the car with a solution of either
a good quality car soap or mild general
purpose (dish washing) detergent and
water.
 Rinse car thoroughly with clean water.
 After washing, check and clear all
drains in doors and body panels.
 Wipe the car dry, preferably using a
chamois.2
Clean the underside of the car during
the winter.
Use high pressure water to
clean the car’s underside (floor panels,
wheel wells) at least at mid- winter and
in the spring.
3
Inspect the car frequently for leaks or
damage, and arrange for needed
repairs promptly.
After washing or after
heavy rain, check for leaks. When wash-
ing the car inspect body surfaces for
paint damage. While checking for leaks,
lift the floor mats and check beneath
them. Water can collect in these areas
and remain for prolonged periods. Dry
any wet areas including the floor mats.
Have leaks repaired as soon as possi-
ble.
Use touch-up paint to repair small
scratches or minor finish damage. Areas
where metal is exposed will rust quickly
and MUST be repaired immediately by
touch-up or professional repainting.
Rust must be removed, the bare metal
primed and painted. Major body
damage should be repaired immediately
and new panels or exposed areas
should be undercoated with anti- corro-
sion material.
Repairs of this type are the owner’s
responsibility and are not covered under
warranty.
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253 Maintenance and owner assistance
Maintenance and
owner assistanceMaintenance schedule..... 254
Owner assistance ............ 255
Reporting Safety Defects
(U.S.A.) ............................ 256
Reporting Safety Defects
to the Canadian
government .................... 256
IB1941
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254 Maintenance and owner assistanceMaintenance scheduleThe Maintenance Schedule prescribes a
service program to the purchaser/operator
of a Saab that is reasonable and necessary
to ensure the proper emission control sys-
tems function, safety and reliability of the
Saab automobile in normal use. Additional
maintenance is recommended for specific
components when the car is operated under
certain severe conditions. Proper mainte-
nance is always good advice!
Authorized Saab dealers are equipped and
trained to meet your Saab’s service needs.
They regularly receive up-to-date Saab ser-
vice manuals and parts and technical ser-
vice bulletins from Saab and are able,
through their franchise agreement, to attend
Saab service schools, obtain Saab special
tools and technical assistance and pur-
chase original equipment service and
replacement parts.
Today’s complex automobiles should only
be entrusted to the most knowledgeable
service professionals. A Saab dealer is your
best choice.
Service intervalsThe maintenance schedule is comprised of
a Check -up 30 days after retail delivery, fol-
lowed by services at every 10,000 miles
(16,000 km) thereafter (10,000, 20,000,
30,000 miles/16,000 32,000, 48,000 km
etc.).
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the Specifi-
cation section of this Owner’s Manual. The
use of extra additives in the oil is not neces-
sary and is not recommended, and may be
harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
the following conditions:
 Most trips are less than 5 to 10 miles (8 to
16 km). This is particularly important
when outside temperatures are below
freezing.
 Most trips include extensive idling (such
as frequent stop-and-go driving).
 Most trips are through dusty areas.
 You frequently tow a trailer or use a car-
rier on top of your vehicle.
 If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services at 5,000 mile
(8,000 km) intervals. The Warranties and
Service Record Booklet has provisions to
record extra oil changes.
NOTICEThe Check-up will be done by your Saab
dealer at no charge and should be done
as close as possible to the scheduled 30
days.
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