2003 SAAB 9-5 check engine light

192 Starting and driving
5 Check that the jumper cables do not
have loose or missing insulation. If they
do, you could get a shock and also the
vehicles could be damaged.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) and
negative (–) will go to a major metal
engine part with a good ground. Do not
connect (+) to (–) or you will get a short
that could injure you or would damage
the battery and maybe other parts as
well.
6 Connect the red positive (+) cable to the
positive (+) terminal of the vehicle with
the discharged battery.
7 Do not let the other end touch metal.
Connect it to the positive (+) terminal of
the good battery. Use a remote positive
(+) terminal if the vehicle has one.
8 Now connect the black negative (–)
cable to the good battery’s negative ter-
minal.9 Attach the cable at least 18 inches
(45 cm) away from the discharged bat-
tery, but not near engine parts that
move. To avoid an arc which could det-
onate the hydrogen gas around the bat-
tery, the final connection must be at least
18” from the battery.
10 Start the vehicle with the good battery
and run the engine for a while.
11 Try to start the vehicle with the dis-
charged battery. If it does not start after
a few tries, it probably needs service.
12 Remove the cables in reverse order to
prevent electrical shorting. Take care
that they do not touch each other or any
other metal.
WARNING
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.
WARNING
Using a match or flame of any kind near a
battery can cause battery gas to explode.
You can suffer burns or be blinded. Use a
flashlight if you need more light.
Be sure the battery has enough water.
The battery installed in your new Saab
has filler caps. Be sure the right amount
of water is there. Add distilled or boiled
water if the level is too low. If you don’t,
explosive gas could be present.
Be sure the electrolyte in the battery is not
frozen. Discharged batteries will freeze.
When connecting jumper cables to a
frozen battery, gas from the chemical
reaction inside the battery can build up
under the ice and cause an explosion.
Battery fluid contains acid that can burn
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin,
flush the area with water and get medical
help immediately.
WARNING
Do not let the other end touch anything
until the next step. The other end of the
negative cable does not go to the dead
battery. It goes to a major metal part with
a good ground on the engine of the vehi-
cle with the discharged battery.
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202 Car care and technical informationORVR (Onboard Refueling Vapor
Recovery)Hydrocarbon vapors formed when refueling
will be recovered by the car and not
released into the atmosphere. The hydro-
carbons are absorbed in a evaporative
emission canister. When the engine is sub-
sequently started, the evaporative emission
canister is gradually purged as air is sucked
into it through a shut-off valve. The hydro-
carbon/air mixture passes through the evap
canister purge valve and into the engine
where it is burned.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked at least 3 times. Otherwise, it is pos-
sible for the CHECK ENGINE light to illumi-
nate and a ”TIGHTEN FUEL FILLER CAP”
message to appear on SID.
Refueling, see page 158.
Engine2.3-liter engineThe 2.3-liter model is a transverse, 4-cylin-
der in-line engine with twin overhead cam-
shafts and 4 valves per cylinder.
This engine is equipped with balance shafts
that reduce engine vibration to a minimum.
The balance shafts are chain driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods, an effect that occurs
twice for each revolution of the engine.
Engine noise is also reduced as the
counter-rotating shafts counteract the vibra-
tion from the moving parts of the engine.
The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
3.0t V6 engine The 3.0-liter engine is a transverse, V6
engine with each bank of cylinders having
double overhead camshafts and 4 valves
per cylinder.
The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
IB601
Balance shafts, 4-cyl. engine
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214 Car care and technical informationChanging bulbsCheck that the new bulb is working when finished.
Use only "Long Life" bulbs.
Headlight aiming, see page 250.
Bi-Xenon headlight (certain models only)Bi-Xenon headlights produce roughly twice as much light as halo-
gen bulbs and have a significantly longer service life.
The lamp units consist of a gas discharge lamp containing xenon.
When the lights are switched on a very high voltage activates the
xenon gas. The lamps soon reach full intensity.
Cars with xenon headlights have automatic levelling. The levelling
system comprises two sensors on the front axle, one on the rear axle
and a control unit under the headlight housing. Headlight alignment
is regulated automatically to prevent dazzling oncoming traffic.
Alignment is also adjusted during braking.
WARNING
Before changing a bulb in the engine bay, switch off the engine to
avoid danger of fingers and hands being injured by moving parts.
The radiator fan can start up even when the engine is switched off.
Bi-Xenon headlights are high voltage and must therefore be
changed at an authorized Saab workshop. Work involving
high-voltage components is potentially lethal.NOTICE Since the headlight lenses are made of plastic, rinse dried-on
dirt with water and allow it time to soften up before cleaning
the lenses. Avoid rubbing the lenses when dry and never use
solvents.
 Use de-icer spray instead of scraping the ice off.
NOTICE Do not fit bulbs with a higher rating than 55 W, since the head-
light reflector and the wiring of the car are not designed for a
higher wattage.
 Switch off the ignition before changing a bulb, to avoid possi-
ble short-circuiting.
 Do not touch the glass of the bulbs with your fingers. The oil
on your skin can shorten the life of the bulb.
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218 Car care and technical information
Front turn signal bulbsTo change the bulb, the complete lamp unit
has to be removed.
1 Depress the catch, accessed from the
engine bay.
2 Carefully pull out the lamp unit.
3 The bulb holder has a bayonet fitting.
Grip the holder and twist it counterclock-
wise.
4 Withdraw the bulb holder from the lamp
unit.
5 The bulb also has a bayonet fitting.
Press in the bulb and twist it counter-
clockwise.
6 Fit the new bulb and check that it is cor-
rectly seated.
To re-install the lamp unit1 Align the catch with the recess in the
lamp housing holder.
2 Press the lamp housing towards the
headlight slightly and press the housing
towards the rear of the car.
3 Make sure the locating pin and the two
plastic lugs enter their respective holes.
4 Press the lamp housing until it click into
place.
IB1789
2
13
3
Front turn signal bulb1Catch
2 Bayonet pin
3 Plastic lugs
IB1875
Catch seen from engine bay, left-hand
side
IB1876
Catch seen from engine bay, right-hand
side
IB1790
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227 Car care and technical information
Maxi fusesThe Maxi fuses are housed in the fuse box
under the hood. These fuses can be
checked in the same way as the other fuses.
The Maxi fuses are designed to protect the
car’s electrical system from being dam-
aged. Each Maxi fuse protects a number of
electrical circuits and functions and there-
fore has a higher rating (amperage) than the
standard fuses. No spare Maxi fuses are
supplied with the car.
DICE / TWICEDICE = Dashboard Integrated Central Elec-
tronics
TWICE = Theft-Warning Central Electronics
DICE and TWICE are electronic control
modules that monitor and control a variety
of functions, including:
DICE controls (among other things):
 Front lights and interior lighting
 Instrument illumination
 Intermittent wiper operation
 Electric heating of rear window and door
mirrors
 Cooling fans
TWICE controls (among other things):
 Central locking.
 Car alarm (Anti-theft system)
 Engine immobilizer
 Autochecking of lights.
 Electric heating of rear seat
 Safety belt reminder
 Electrically adjustable passenger seatThe DICE and TWICE control modules are
linked to a data bus, which is basically an
information carrier that allows information to
be exchanged between all the control mod-
ules and components connected to the bus.
If a fault occurs in any of these components,
diagnostic faults codes are set in the rele-
vant control module, which facilitates fault
diagnosis at the Saab dealer.
The scan tool connector for fault diagnosis
is located under the instrument panel on the
drivers side.
NOTICEIf a Maxi fuse blows, it means that there is
a major fault in the electrical system.
Have the car checked without delay by an
authorized Saab dealer.
IB1795
Maxi fuses under the hood
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250 Car care and technical informationHeadlight aiming The vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
 The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
 The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
 The vehicle should be placed so it is per-
pendicular to the wall or other flat surface.
 The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.  The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
 The vehicle should not have any snow, ice
or mud attached to it.
 Tires should be inflated to the prescribed
pressure.
 Close all doors.
 Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTICETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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273 Index
IndexAA/C system, fault diagnosis
________ 242
A/C system, maintenance _________ 242
ABS brakes
____________________ 172
ACC
__________________________ 77
ACC functions
___________________ 80
ACC, automatic climate control
______ 77
ACC, calibration
_________________ 85
ACC, condensation _______________ 86
ACC, programming _______________ 83
ACC, useful tips
_________________ 85
Adjusting the steering wheel
_______ 124
Adjustment, seats
________________ 12
Afterheater, V6-engine cars
________ 87
Air conditioning (A/C), fault diagnosis
and maintenance
______________ 242
Air distribution, ACC ______________ 82
Airbag
_________________________ 33
Alarm __________________________ 48
Alarm functions
__________________ 51
Alarm signals
_______________ 48
, 51
Alternator
_____________________ 211
Alternator drive belt
_________ 211
, 263
Alternator rating
________________ 263
Anticorrosion treatment
___________ 246
Antidazzle rear-view mirror
________ 129
Ashtrays
______________________ 135
Audio System
___________________ 89
Audio System, quick guide
_________ 91Autochecking of lights on starting
____62
Automatic climate control (ACC) _____77
Automatic transmission,
technical data
_________________264
Aviod theft, tip
__________________195
BBattery
________________________209
Battery charging/replacing
________210
Battery, boost starting
____________191
Belt guide
______________________17
Boost starting using jump leads
____191
Booster cushion
_________________31
Brake and clutch fluid
____________207
Brake-fluid reservoir
_____________207
Brakes, technical data ____________265
Bulbs, changing
_________________214
Bulbs, table of
__________________225
CCD changer
____________________101
CD player
______________________99
CHECK messages
_______________69
CHECKING
_____________________69
Calibration, ACC
_________________85
Cancelling the programmed settings
__83
Car alarm
______________________48
Car care
______________________197
Cargo net, 9-5 Wagon
____________146
Carpeting, care of
_______________243
Cassette player
__________________96Catalytic converter,
important considerations
________ 156
Central locking
__________________ 42
Change language in SID
__________ 70
Change of address notification
____ 256
Changing a wheel
______________ 237
Changing bulbs
________________ 214
Changing the wheels round
_______ 233
Changing wiper blades
__________ 212
Chassis number
_______________ 269
Chassis number, key to
__________ 270
Child safety
____________________ 23
Child safety locks, rear doors
______ 45
Child seat, integral
_______________ 31
Cleaning, engine bay ____________ 245
Clock
______________________ 69
, 70
Color code, body
_______________ 269
Color code, trim ________________ 269
Compact spare wheel
___________ 236
Compass
_____________________ 130
Condensation, ACC
______________ 86
Coolant
______________________ 206
Courtesy Headlight Feature
_______ 72
Cruise control
_________________ 171
Cup holder
____________________ 138
DDICE/TWICE
__________________ 227
Dampers
_____________________ 265
Date code, tires
________________ 235
Dim-dipped beam _______________ 71
Direction indicators ______________ 73
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274 IndexDoor handles
____________________ 42
Door mirrors ___________________ 125
Doors, locks & luggage compartment
_41
Drive belt
______________________ 263
Drive belt, alternator
_____________ 211
Drive belts, length
_______________ 263
Driver’s seat, programmable
________ 14
Driving at night
_________________ 186
Driving in hot weather
____________ 181
Driving with a load
_______________ 187
EESP
__________________________ 176
Electric heating seat
______________ 15
Electric heating, front seats
_________ 15
Electric windows
________________ 131
Electrical system, technical data
____ 263
Electrically heated rear seat
________ 15
Electronic Stability Program, ESP
___ 176
Electronic starting interlock
_________ 43
Emergency operation of sunroof
____ 133
Emission control systems
_________ 201
Engine bay, 3.0t V6
______________ 200
Engine bay, 4-cyl
_______________ 199
Engine bay, cleaning _____________ 245
Engine number
_________________ 269
Engine oil, grade ________________ 261
Engine, description _________ 202
, 203
Engine, technical data
____________ 260
Engine, temperature gauge
________ 63
Engine-oil level, checking
_________ 203
Expansion tank, coolant
__________ 206
FFault codes, Audio System
________109
Flat spot, tire
___________________241
Fluid level, automatic transmission
__205
Folding the rear seat, 9-5 Sedan
____139
Folding the rear seat, 9-5 Wagon ___142
Frequently asked questions on airbag
39
Front fog lights
__________________74
Frost warning
___________________66
Fuel
__________________________158
Fuel consumption
________________65
Fuel filler door
__________________150
Fuel gauge
_____________________63
Fuel grade _____________________260
Fuse box under hood
____________230
Fuse panel
____________________226
Fuses
________________________226
GGarage door opener
_____________126
Gearbox number
________________269
Gearbox oil, checking
____________205
Gearbox, technical data, __________264
Glove compartment
______________136
HHandbrake
_____________________195
Hazard warning lights
_____________74
Head restraint
___________________16
Headlight flasher _________________71Headlights
_____________________ 71
Holidaying abroad
______________ 248
Hood
________________________ 198
Horn _________________________ 124
IIgnition switch
_________________ 152
Immobilizer
____________________ 43
Indicator and warning lights
________ 56
Indicator lights
__________________ 56
Instrument illumination
___________ 73
Instruments and controls __________ 55
Integral child seat
_______________ 31
Interior equipment ______________ 123
Interior lighting
_________________ 134
Interior rearview mirror
__________ 125
JJack
_________________________ 239
KKey
__________________________ 42
Key to chassis number
__________ 270
Key, remove
__________________ 152
LLATCH (child safety)
_____________ 24
Labels
_________________________ 8
Leather upholstery, care of
_______ 243
Light horn
_____________________ 71
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