2003 SAAB 9-5 Owners Manual

209 Car care and technical information
BatteryThe battery is provided with a cover to pro-
tect it from radiated heat. If the battery is
exposed to high temperatures, its life will be
shortened. To remove the cover, release
the two clips along its long sides.
The cover fits the standard battery installed
in the car. If a new battery is to be fitted,
make sure that its dimensions are the same
as the standard one.
The battery is maintenance free and should
be changed if the electrolyte level is too low. The indicator on the top side of the battery
will be white if the battery needs replacing.
The fluid level and the charge level should
be checked regularly.

If frequent short journeys are made, the bat-
tery may need to be given a booster charge.
This can be done either using a battery
charger or by taking the car for a long run.
A car with a standard equipment specifica-
tion and a fully charged battery can be left
for up to 40 days and still have a sufficient
charge for starting. If extra equipment is fit-
ted, such as a car phone, the charge may
only be sufficient for about 15 days.
WARNING
 Work on the battery may entail an
explosion hazard, since the battery
gives off hydrogen which forms an
explosive mixture with the oxygen in
the air.
For this reason, always avoid sparks
or open flames when working near the
battery.
 The battery contains corrosive sulfuric
acid. Always wear a face mask or
goggles when working on the battery.
 If battery acid gets into the eyes or
splashes the skin or clothing, wash the
affected area liberally with water.
If acid gets into the eyes or a large
quantity makes contact with the skin,
seek medical help.
NOTICEA discharged battery can freeze and frac-
ture. Batteries should therefore always be
stored away from frost.
IB1779
Electrolyte level indicator
IB1780
Battery
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210 Car care and technical informationCharging/replacing the battery Connect the positive lead to the positive (+)
battery terminal (red), and the negative lead
to a good ground point, e.g. the lifting lug at
the front of the engine.
To remove the battery, always disconnect
the negative (black) lead first and reconnect
it last when fitting the new battery.
The battery size must comply with DIN
53735 MFI 230/2.16.

NOTICETo avert the danger of short-circuiting
between the positive (+) terminal on the
battery and the inlet manifold on the
engine, always disconnect the negative
(–) battery lead first and reconnect it last.
NOTICE Never reverse the polarity of the bat-
tery by connecting the leads to the
wrong terminals. The red, positive
lead connects to the positive (+) termi-
nal, and the black, negative lead to the
negative (–) terminal.
 Serious damage can be done to the
car’s electrical system if a battery or
alternator lead is disconnected while
the engine is running.
 The nut on the battery clamp should
be tightened to a torque of 10 Nm.
IB1781
Correct position for battery clamp
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211 Car care and technical information
Drive belts The alternator is situated on the right-hand
side of the engine, adjacent to the bulkhead.
It is driven via a Poly-V-belt from the crank-
shaft pulley.
The Poly-V-belt also drives the water pump,
the A/C compressor and the steering servo
pump. The belt tension is critical and is adjusted
automatically by the belt tensioner.
See also page 57, ”Warning, charging”.
WARNING
 Keep hands and clothing well clear of
drive belts when engine is running.
 Always stop engine before inspecting
drive belts.
 The fan can start even when the
engine is switched off.NOTICESerious damage can be done to the car’s
electrical system if an alternator lead is
disconnected while the engine is running.
IB542
Routing of the Poly-V-belt:
4-cylinder engine
IB543
Routing of the Poly-V-belt:
3.0t V6
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212 Car care and technical informationWipers and washersCheck and clean all wiper blades regularly.
If poor wiper performance is experienced,
clean the windshield with a quality glass
cleaner. This is particularly important if the
car has been through an automatic car
wash, as these sometimes leave a wax
coating on the windshield.
If wiper performance is still unsatisfactory,
fit new blades.
Changing the windshield wiper
bladesLift the wiper arm off the windshield
1 Depress the catch.
2 Pull the complete blade assembly down
to free it from the wiper arm, and then lift
it off the arm.
Washer jets The washer jets can be adjusted and, if
necessary, unclogged by means of a pin.
IB506
2
1
IB508
Cleaning/adjusting the washer jets
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213 Car care and technical information
Use a small screwdriver to adjust the
washer jet on the rear window wiper of the
9-5 Wagon, as illustrated.
WashersThe washer-fluid reservoir holds 6.4 quarts
(6 liters). When "WASHER FLUID LEVEL
LOW" comes up on the SID, the reservoir is
down to about 1 quart (1 liter) of fluid. Add
at least 50 % of washer- fluid to water to pre-
vent freezing and for effective cleaning.
WARNING
Take care not to spill washer fluid
concentrate onto hot surfaces. Washer
fluid concentrate contains flammable
ingredients such as alcohol.
IB1784
Washer-fluid filler cap
IB1783
The headlights have high-pressure
washers
Adjusting the washer jet on the rear
window wiper, 9-5 Wagon
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214 Car care and technical informationChanging bulbsCheck that the new bulb is working when finished.
Use only "Long Life" bulbs.
Headlight aiming, see page 250.
Bi-Xenon headlight (certain models only)Bi-Xenon headlights produce roughly twice as much light as halo-
gen bulbs and have a significantly longer service life.
The lamp units consist of a gas discharge lamp containing xenon.
When the lights are switched on a very high voltage activates the
xenon gas. The lamps soon reach full intensity.
Cars with xenon headlights have automatic levelling. The levelling
system comprises two sensors on the front axle, one on the rear axle
and a control unit under the headlight housing. Headlight alignment
is regulated automatically to prevent dazzling oncoming traffic.
Alignment is also adjusted during braking.
WARNING
Before changing a bulb in the engine bay, switch off the engine to
avoid danger of fingers and hands being injured by moving parts.
The radiator fan can start up even when the engine is switched off.
Bi-Xenon headlights are high voltage and must therefore be
changed at an authorized Saab workshop. Work involving
high-voltage components is potentially lethal.NOTICE Since the headlight lenses are made of plastic, rinse dried-on
dirt with water and allow it time to soften up before cleaning
the lenses. Avoid rubbing the lenses when dry and never use
solvents.
 Use de-icer spray instead of scraping the ice off.
NOTICE Do not fit bulbs with a higher rating than 55 W, since the head-
light reflector and the wiring of the car are not designed for a
higher wattage.
 Switch off the ignition before changing a bulb, to avoid possi-
ble short-circuiting.
 Do not touch the glass of the bulbs with your fingers. The oil
on your skin can shorten the life of the bulb.
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215 Car care and technical information
Headlight bulb for high beam (Halogen)On cars equipped with Bi-Xenon lamps the Halogen lamps are used
only for high beam flasher if the daytime running lights are deacti-
vated and the headlight switch is in the off position (otherwise
Bi-Xenon lamp is utilized):
1 Unscrew the cover from the back of the lamp unit. To improve
accessibility to the right-hand headlight, hold aside the induction
air hose. To improve accessibility to the left-hand headlight,
remove the battery cover. Release the two clips along the long
sides of the cover.
2 Unplug the connector.
3 To remove the spring clip, push it in and then move it to the right.
4 Remove the bulb.
5 Without touching the glass with your fingers, insert the new bulb.
6 Line up the bulb with the guide in the reflector and secure it with
the spring clip. Look through the headlight lens to help fit the bulb
correctly.
7 Plug in the connector.
8 Screw on the cover. Make sure that the guide on the cover is
aligned with the recess in the lamp housing.
IB1785
IB1883
Make sure the cover is correctly fitted before locking it in place
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216 Car care and technical informationHeadlight bulb for low beam (Halogen)1 Unscrew the cover from the back of the lamp unit. To improve
accessibility to the right-hand headlight, hold aside the induction
air hose. To improve accessibility to the left-hand headlight,
remove the battery cover. Release the two clips along the long
sides of the cover.
2 Unplug the connector.
3 To remove the spring clip, push it in and then move it to the right.
4 Remove the bulb.
5 Without touching the glass with your fingers, insert the new bulb.
Look through the headlight lens to help fit the bulb correctly.
6 Line up the bulb with the guide in the reflector and secure it with
the spring clip.
7 Plug in the connector.
8 Screw on the cover. Make sure that the guide on the cover is
aligned with the recess in the lamp housing.
IB1786
IB1882
Make sure the cover is correctly fitted before locking it in place
IB1910
Contact an
authorized
Saab workshop
if a Bi-Xenon
headlight
requires
replacement
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