2003 Peugeot Boxer Owner's Manual

05-05-2003
Removing the wheel ☞Place a chock under the wheel diagonally opposite to the one tobe changed.
☞ Remove the trim, using thewheelbrace 4, pulling at the valve
passage hole.
☞ Loosen the wheel bolts using thewheelbrace 4.
☞ Place the jack 1in contact with
one of the four locating points E
on the sub-frame, (the one whichis closest to the wheel to bechanged).
☞ Extend the jack 1using the rat-
chet spanner 2until its base is in
contact with the ground. Ensurethat the centre line of the base ofthe jack is straight above thelocating point E. ☞
Raise the vehicle.
☞ Unscrew the bolts and removethe wheel.
Fitting a wheel ☞ Position the wheel.
☞ Tighten the bolts by hand.
☞ Partly tighten the bolts using the wheelbrace 4.
☞ Fold the jack 1and remove it.
☞ Fully tighten the bolts using thewheelbrace 4.
☞ Replace the wheel trim, startingby placing the wheel trim notchopposite the valve, and press iton using the palm of the hand.
☞ Put the tools under the passen-ger seat and the wheel under thevehicle For your safety, always change the wheel:
- on level, stable, non- slippery ground,
- with the handbrake on and the ignition switched off,
- with first or reverse gear enga- ged (position Pfor the automatic
gearbox),
- with the vehicle chocked. Never go underneath a vehicle that is supported only by a jack(use a ramp) After changing the wheel: - have the tightening of the bolts and the tyre pressure checkedby a PEUGEOT dealer as soonas possible,
- have the punctured tyre repai- red and refit it to the vehicle assoon as possible.
PRACTICAL INFORMATION 137

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PRACTICAL INFORMATION
138
CHANGING A BULB Front lights Removing a headlamp unit: -
Open the bonnet,
- Unscrew the bolts Afrom the grille
to gain access to the unit 1,
- Unscrew the nuts Busing a wrench
and pull the unit 1outwards,
- Unclip the two strips C,
- Unclip the rubber protector D,
- Disconnect the connector. Note: handle the bulbs with a dry
cloth. 1 - Dipped beam headlamps
(H7-60W),
☞ Press and release the spring G,
☞ Extract the bulb holder Hto chan-
ge the bulb.
2 - Main beam headlamps (H1-60W),
☞ Press and release the spring E,
☞ Extract the bulb holder Fto chan-
ge the bulb.
3 - Front fog lamps (H1-60 W). ☞ Contact a PEUGEOT dealer.When fitting the new bulb, ensure that the direction notches are posi-tioned correctly and the securing clip
is fixed properly. Carry out the operations in the reverse order to refit. The headlamp units are fitted with polycarbonate glass with a protecti-ve coating. Do not clean them with
a dry or abrasive cloth, nor with adetergent or solvent product. Use
a sponge and soapy water.

05-05-2003
Direction indicator side repeaters (W 5W). ☞Push the repeater rearwards and
release the assembly,
☞ Pull the bulb holder to gain accessto the bulb,
☞ Change the bulb.
PRACTICAL INFORMATION 139
4 -
Direction indicators (P 21 W) and side lights (R 5 W).
☞ Remove the protective casing Bby pressing the two springs A.
☞ Turn the bulb holder Da quarter turn and remove it.
☞ Change the bulb (P 21 W).
☞ Pull the bulb holder C, remove the bulb (R 5 W) and change it,
☞ Carry out the operations in the reverse order to refit.
Note: in certain climatic conditions (low temperature, humidity), condensation
inside the headlamp glass is normal; it disappears a few minutes after the
lights are switched on.

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Rear lights
1 - Brake lights (P 21 W).
2 - Reversing lights (P 21 W).
3 - Direction indicators (PY 21 W).
4 - Fog lamps / Side lights (P 21/4 W). ☞
Unscrew the two bolts Aand
release the unit,
☞ Disconnect the connector B,
☞ Unscrew the two bolts Cat the
rear of the unit,
☞ Change the faulty bulb.
PRACTICAL INFORMATION
140
Number plate lights (C 5 W) ☞Insert a thin screwdriver into one of the external holes of the lens.
☞ Push it outwards to unclip it.
☞ Remove the lens.
☞ Unscrew the bolt and release theassembly towards the right to
extract the bulb holder.
☞ Change the faulty bulb.
Chassis cab lights (W 5 W) ☞Unscrew the four bolts to gain access to the bulbs.
Third brake light (W 5 W) ☞
Unscrew the 2 fixing screws.
☞ Release the lamp unit by pushing it outwards.
☞ Disconnect the connector.
☞ Squeeze the two tabs to release
the bulb holder.
☞ Change the faulty bulb.
☞ When refitting, ensure that thelamp unit seal has been put back
in place correctly.

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Removing and changing a fuse Before changing a fuse, you must establish the cause of the fault and have it cor-
rected. The fuse numbers are indicated on the fuse boxes. ☞Use the special pliers A.
Always change a faulty fuse for one of the same rating.
CHANGING A FUSE The fuse boxes are located in the lower part of the fascia (left and righthand side) and in the engine com-partment. The spare fuses and special pliers A
are fixed to the inside of the lids of the fascia panel fuse boxes. Fascia panel fuses ☞ Unscrew the bolts, then tilt the cover to access the fuses.
Correct
Incorrect
PRACTICAL INFORMATION 141
Pliers
A

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Engine compartment fuse box Fuse box
To gain access to the fuses in the
engine compartment: ☞ unclip the cover.
Close the cover carefully when you have finished.
PRACTICAL INFORMATION
144
The electrical system of your vehicle is designedto operate with standardor optional equipment.
Before installing other electricalequipment or accessories on yourvehicle, contact a PEUGEOT
dealer. PEUGEOT will not accept respon- sibility for the cost incurred inrepairing your vehicle or for recti-fying the malfunctions resultingfrom the installation of accesso-ries not supplied and not recom-mended by PEUGEOT and notinstalled in accordance with itsinstructions, in particular wherethe equipment in questionconsumes more than 10 milliam-peres. * The maxi-fuses provide additio- nal protection for the electrical
systems. All work must be car-
ried out by a PEUGEOT dealer.
Fuse no. Rating Functions
1* 60 A Passenger compartment 27-fuse box.
2* 50 A Pre-heat box - Heating resistor (2.8 litre engines).
3* 30 A Starting switch.
4* 50 A Anti-lock braking system (ABS).
5* 40 A Cooled air system.
6* 40 A Fan assembly (low speed).
7* 40/60 A Fan assembly (high speed) - Fan assemblyrelay (high speed with air conditioning).

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Fuse no. Rating Functions
8 30 AWash-wipe pump.
9 15 AHeadlamps and fog lamps.
10 15 A Horn - Steering wheel lever control.
11 15 AEngine management control unit (secondary).
14 10 A Right-hand dipped headlamp.
15 10 A Left-hand dipped headlamp.
16 7,5 A Engine management control unit supply - Transponder.
17 10 A Engine management control unit (primary).
18 7,5 A Engine management control unit - Transponder.
19 7,5 A Air conditioning compressor.
20 30 A PTC.
21 15 A Fuel pump.
22 20 A Engine management control unit (primary).
23 10 A Automatic gearbox.
24 15 A Automatic gearbox.
30 15 A Left and right-hand main beam headlamps.
PRACTICAL INFORMATION 145

05-05-2003
Removing and changing a fuse Before changing a fuse, you must establish the cause of the fault and have it cor-
rected. The fuse numbers are indicated on the fuse boxes. ☞Use the special pliers A.
Always change a faulty fuse for one of the same rating.
CHANGING A FUSE The fuse boxes are located in the lower part of the fascia (left and righthand side) and in the engine com-partment. The spare fuses and special pliers A
are fixed to the inside of the lids of the fascia panel fuse boxes. Fascia panel fuses ☞ Unscrew the bolts, then tilt the cover to access the fuses.
Correct
Incorrect
PRACTICAL INFORMATION 141
Pliers
A