2003 PEUGEOT BOXER DAG fuel cap

4YOUR BOXER AT A GLANCE
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THE KEYS The keys allow you to switch on the ignition and operate the pas-senger air bag disarming switchas well as to independently oper-ate the locks on the front doors,the fuel filler cap and the glovebox. Central locking
From the driver's door, the keys allow you to lock and unlock thefront, passenger and rear doors. If one of the doors is open, it is impossible to operate the centrallocking. The remote control performs the same functions at a distance.The remote control key Locking Press button
Ato lock the vehicle.
UnlockingPress button Bto unlock the vehi-
cle. STARTING
STOP position:
the ignition is off. 1st notch, MAR (Accessories) position:
the ignition is off but
the accessories can be used.
AVV (Starting) position:
operates the starter.
PARK position: position enabling you to leave the side lights on when parked,
with the ignition off and the keyremoved.
106

OPENING THE BONNET Inside the vehicle: push the
control on the left-hand side,
under the fascia panel. Outside the vehicle: lift
the control, raise the bon- net and secure the strutto keep the bonnet open.
FILLING WITH FUEL This operation must be carried out with the
engine switched off.
 Open the fuel filler flap by pressing the front of it.
 Insert the key then turn it to the left.
 Remove the cap and hook it onto the hook on the inside of the flap.
An indication on the cap shows which type of fuel to use.
When you fill your tank, do not continue after the third cut-off of the
pump. This could cause a malfunction. The capacity of the tank is approximately 70 litres.  After filling the tank, lock the cap and close the flap.
Low fuel level warning light From the time this light comes on, you have approxi-
mately 8 litres of fuel left.
YOUR BOXER AT A GLANCE14
11 211 2
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PEUGEOT SERVICING25
A, B AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
: All driving conditions: Arduous conditions * According to country.
1st Level
Operations Description of operation serviceA B C Intermediate
DRAIN/REFILLÐ Engine oil Ð Bleed fuel filter (diesel) Ð Oil filter Ð Fuel filter* (petrol)REPLACEÐ Fuel filter element (diesel)Ð Air filter elementÐ Spark plugs (petrol)Ð Engine oil (check + top-up) Ð Battery (check + top-up) if cap is removable LEVELÐ Screen wash (check + top-up) Ð Coolant (check + top-up) Ð Brake fluid (check + top-up) Ð Power steering fluid (check + top up according to specification) Ð Operation of lights and indicators Ð Condition of glass, headlamp and light lenses and mirrors Ð Horn Ð Windscreen washer jets Ð Condition of wiper blades Ð Condition and tension of the ancillary drive belts Ð Handbrake and clutch Ð Condition of hydraulic circuits (hoses and covers) CHECKÐ Condition of rubber boots and gaiters Ð Brake pads Ð Play in hubs, link rods, ball joints, flexible mountingsÐ Shock absorbersÐ Rear drum brake lining wearÐ Condition and pressure of tyres (including spare wheel) Ð Emission control check as per current legislation (petrol) Ð Smoke opacity (diesel) Ð Passenger compartment filter (according to specification) Ð Visual check of the whole vehicle
SERVICE*Ð Courtesy vehicle
ROAD TEST

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YOUR BOXER IN DETAIL
106
THE KEYS The keys allow you to switch on the ignition and operate the passengerair bag disarming switch as well as toindependently operate the locks onthe front doors, the fuel filler cap andthe glove box. Unfolding the key Button
1unfolds the ley from the
remote control casing.
To re-fold the key, press button 1and
fold the key into the remote control cas- ing. Central locking
From the driver's door, the keys allow you to lock and unlock the front doors,the side door (Minibus) and the reardoors. If one of the front doors is open, the central locking does not work. The remote control performs the same functions at a distance. The remote control Locking Press button
Ato lock the vehicle.
UnlockingPress button Bto unlock the vehicle. Locating your vehicle
To locate your vehicle, if you have locked it, in a car park: 
press button A, the courtesy
lights come on and the direction indicators flash for a few seconds.

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OPENING THE BONNET From inside: pull the handle on the
left-hand side under the fascia. From outside: lift the catch Aand
raise the bonnet. Bonnet strut Secure the strut to hold the bonnet open. Before closing the bonnet, replace the strut in its housing.
To close Lower the bonnet and release it at the end of its travel. Check that thebonnet is properly locked. FILLING WITH FUEL Low fuel level
When the minimum fuel level in the tank is reached, thiswarning light comes on.
You have approximately
8 litres of fuel left.
The engine must be switched offwhen filling with fuel. 
Open the fuel filler flap by pressingthe front of it.
 Insert the key then turn it to theleft.
 Remove the cap and hang it onthe hook located on the inside ofthe flap.
An indication on the cap reminds youwhich type of fuel to use. When you fill your tank, do not con-
tinue after the third cut-off of the
pump. This could cause your vehicleto malfunction. The capacity of the tank is appro- ximately 70 litres.  After filling the tank, lock the cap and close the fuel filler flap.
The key cannot be removed from thelock until the cap has been replacedon the fuel tank.
YOUR BOXER IN DETAIL
112

TECHNICAL DATA151
Manual Manual Manual Manual Auto. Manual
(5-speed) (5-speed) (5-speed) (5-speed) (4-speed) (5-speed) PETROL DIESEL
ENGINES 2 litre 2 litre 2.2 litre 2.8 litre 2.8 litre
injection Turbo HDI Turbo HDI Turbo HDI Turbo TED
Cubic capacity (cm3
)1 998 1 997 2 178 2 798 2 798
Maximum power EU standard (kW)80 64 74 93.5 90
Maximum power at engine speed(rpm)5 500 4 000 4 000 3 600 3 600
Maximum torque EU standard (Nm)168 195 240 300 285
Maximum torque at engine speed (rpm)3 400 1 900 1 900 1 800 1 800
FuelUnleaded Diesel Diesel Diesel Diesel
OIL CAPACITY (in litres) Engine (with cartridge replacement) 4.75 5.3 5.3 7 Ð 7
Gearbox-Final drive Ð Ð Ð Ð Ð Ð
ENGINE GEARBOX
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Engine2 litre injection
Cubic capacity (cm 3
) 1 998
Petrol maximum power: EU standard (kW) 80 to 5 500 rpm
Maximum torque: EU standard (Nm) 168 to 3 400 rpm
Fuel Unleaded/LPG/CNG
Gearbox Manual (5-speed)
Petrol consumption (in litres) Urban 15.9
Inter-urban 11.0
Mixed 12.8
Emission of CO 2by weight (g/km)
301
Weights and towing loads (in kg) Kerb
weight 2 010 2 060 2 080 2 130 Gross vehicle weight
(GVW) 3 300 3 500 3 300 3 500
Payload 1 290 1 440 1 220 1 370Gross train weight
(GTW)* 5 300 5 500 5 300 5 500
Unbraked trailer 750 750 750 750Braked trailer
(within GTW) 2 000 2 000 2 000 2 000
Recommended nose weight 80 80 80 80
TECHNICAL DATA 165
TECHNICAL DATA FOR THE PETROL/LPG OR CNG DUAL-FUEL VERSION
Models Van Extended van
* The speed of a towing vehicle is limited to 60 mph (100 km/h).
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Filling the LPG/CNG tank (Capacity of approximately 60 litres for the LPG and 160 litres for theCNG)
Ð switch off the ignition,
Ð unscrew the cap protecting the filleropening, turning it anticlockwise,
Ð lock the filler nozzle onto the opening (if necessary, screw the appropriate adapter* onto the filleropening first),
Ð push the button on the pump,
Ð once filling has stopped automati- cally, unlock the filler nozzle,
Ð screw the protective cap back onto the filler opening, turning it clock- wise.
* According to destination. Petrol gauge When the low petrol level indicator comes on, fill the tank without delayas the engine can only start usingpetrol. Furthermore, a low petrol levelmay result in fuel circuit faults. LPG/CNG gauge The LPG/CNG level in the tank is represented by a group
4, consisting
of four green indicator lights and a redindicator light. This red indicator light comes on to indicate use of the LPG/CNG reservewhich provides you with a range of
approximately 25 miles (40 km) .
If the outside temperature is high, theLPG/CNG gauge may indicate aslightly higher quantity of gas than theactual level.
PETROL/LPG OR CNG DUAL-FUEL VERSION
172
Safety advice The safety valve must be closed before any mainte-nance or repair work is
carried out on your vehicle. Toclose it, switch off the ignition. Ensure that there is no risk that the loads carried may damage thetank.
Testing the tank The service life of the tanks is
20 years. They are certified correctfor normal use during this period.
In application of regulation 110R00, a check must be carried out every3 years (visual inspection of thesolenoid valve and of the tank).The check must be carried out by
an approved body, in accordancewith the national regulations inforce. It is imperative that any work on the LPG/CNG feed system is carried
out by a PEUGEOT dealer.