2003 PEUGEOT BOXER DAG maintenance

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Zero re-set
Your PEUGEOT dealer carries out this operation after each service.
However, if you carry out the service yourself, the re-set procedure is asfollows: Place the ignition key in the MAR
position (1st notch) and wait until the spanner stops flashing,
 Press the trip recorder re-set but-ton for five seconds.
The distance remaining to the nextservice is displayed.  Press the trip distance recorder zero reset button for five secondsto store the operation in the
memory.
Important: after this operation, if you
wish to disconnect the battery, lockthe vehicle and wait for at least fiveminutes, otherwise the zero re-setwill not be registered. MAINTENANCE OF PARTS SUBJECT TO WEAR
AND A CHECK OF
CONSUMABLES Certain essential components on your vehicle are subject to checks at specific frequencies. ¥ The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000 km) or every two years;
¥ The coolant is to be replaced every 72,000/80,000 miles (120 000 km) or
every 5 years;
¥ The passenger compartment filter must be checked at each service
by a PEUGEOT dealer (services and intermediate visits) or more often,
depending on the environment (dust, pollution, etc.);
¥ Replacement of the timing belt: contact a PEUGEOT dealer.
¥ The check on tyre inflation presure must be carried out cold at least once a
month .
PEUGEOT SERVICING 19

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MILES (KM) 20 000 (30 000) 40 000 (60 000) 60 000 (90 000)
THE SERVICE LEVELS Each vehicle has its own servicing cycle, based upon the engine type.
This cycle consists of alternating 3 types of service, A, B and C, intermediate visits and a few additional operations specific to your vehicle; these correspond to key stages in the life of your vehicle. At your first and each subsequent service, your dealer will advise you of the type and content of the next service due.
PEUGEOT SERVICING
20
MAINTENANCE CYCLE FOR YOUR BOXER PETROL ENGINE
Service every 2 years or 20 000 miles (30 000 km) maximum
1st service at 6 000 miles (10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
The services are to be carried out with at least synthetically based oil.
Synthetic oil (5W40) orFuel economy oil (5W30) may also be used.
Arduous conditions of use (see corresponding section).
* Whichever comes first.
Intermediate visit included in the fixed interval services.
80 000 (120 000) 100 000 (150 000) 120 000 (180 000) 140 000 (210 000) 160 000 (240 000)

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PEUGEOT SERVICING21
MAINTENANCE CYCLE FOR YOUR BOXER PETROL/LPG OR CNG ENGINE
Service every 2 years or 20 000 miles (30 000 km) maximum + LPG/CNG checks every 10 000 miles
(15 000 km) or every year.
LPG/CNG checks every 20 000 miles (30 000 km) or every year: Ð visual check of the condition of the pipes and unions;Ð visual check of the tank fixings;Ð check of the solenoid valve pressures;Ð check and adjustment of the clearance at the valves;Ð reading of the LPG/CNG autodiagostic memories;
Ð replacement of the solenoid valve filter.The fixed services are carried out with synthetically based oil; synthetic oil or Fuel economy oil may also be used.
Arduous conditions of use (see corresponding section).
* Whichever comes first.
Intermediate visit included in the fixed interval services+ LPG/CNG checks.
MILES (KM) 20 000 (30 000) 40 000 (60 000) 60 000 (90 000)
1st service at 6 000 miles (10 000 km)
or 6 months*.
This is necessary in order to benefit from the warranty.
80 000 (120 000) 100 000 (150 000) 120 000 (180 000) 140 000 (210 000) 160 000 (240 000)
+ LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement
+ LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement

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PEUGEOT SERVICING
22
MAINTENANCE CYCLE FOR YOUR BOXER TURBO DIESEL HDI 2.0/2.2 LITRE ENGINE
Service every 2 years or 12 000 miles (20 000 km) maximum
Arduous conditions of use (see corresponding section)
* Whichever comes first.
Intermediate visit included in the fixed interval services.
MILES (KM)
12 000 (20 000) 24 000 (40 000) 36 000 (60 000) 48 000 (80 000) 60 000 (100 000)
First service at
6 000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit from the warranty
72 000 (120 000) 84 000 (140 000) 96 000 (160 000) 108 000 (180 000) 120 000 (200 000) 132 000 (220 000) 144 000 (240 000)
The services are to be carried out with at least synthetically based oil.
Synthetic oil (5W40) orFuel economy oil (5W30) may also be used.

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PEUGEOT SERVICING23
MAINTENANCE CYCLE FOR YOUR BOXER 2.8 LITRE TURBO DIESEL HDI/TED ENGINE
Service every 2 years or 12 000 miles (20 000 km) maximum
Arduous conditions of use (see corresponding section)
* Whichever comes first.
Intermediate visit included in the fixed interval services.
The services are to be carried out with at least
synthetically based oil.
Synthetic oil (5W40) may also be used.
MILES (KM) 12 000 (20 000) 24 000 (40 000) 36 000 (60 000) 48 000 (80 000) 60 000 (100 000)
First service at
6 000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit from the warranty
72 000 (120 000) 84 000 (140 000) 96 000 (160 000) 108 000 (180 000) 120 000 (200 000) 132 000 (220 000) 144 000 (240 000)
+ check and adjustment of valve clearances + check and adjustment
of valve clearances

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Recommended lubricants The oils which appear in the table opposite are suitable for most purposes.
The diagram opposite states theoptimum range of viscosity depend-ing on the temperatures at which theoils are to be used. It is also possible to use "superior quality" synthetic oils. In the absence of semi-synthetic or
synthetic oils, oils of ACEA A1/A2
and API SH/SJ/SL quality (for petrol
engines), or ACEA B1/B2 and APICD/CF quality (for diesel engines)may be used by following the"Arduous Conditions" servicingschedule, which specifies shorterintervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
PEUGEOT SERVICING 27
ONLY ONLY
Manual ESSO Gear Oil BVTOTAL TRANSMISSION BVGearbox 75W80 PR 9736.41 75W80 PR 9730.A2
ONLY
Automatic ATF 4HP20
Gearbox PR 9736.22
Other recommended products
Power steering FLUIDE DA PR 9730.A1
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM 108/GLYSANTIN G33 or REVKOGEL 2000
ONLYProtection to minus 35 ¡C

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W:snow programme.
P ark :to immobilise the vehicle or start the engine ,
with the handbrake on or off. R everse :to reverse (select this function with the vehi-
cle stationary, engine at idle).
N eutral :to start the engine and to park, with the
handbrake on. Note: if function N is engaged inadvertently while
driving, allow the engine to return to idle before engaging function Dto accelerate.
D rive :for driving in automatic mode.
M anual :for driving in manual mode.
YOUR BOXER IN DETAIL
122
Moving off
With the engine running, to move off from position P:
 it is essential to press the
brake pedal to exit position P,
 select function R, D or M, then
gradually release the pressureon the brake pedal; the vehicle
moves off immediately.
You can also move off from position N:
 release the handbrake, with yourfoot on the brake
 select function R, D or M, then
gradually release the pressureon the brake pedal; the vehicle
moves off immediately.
WARNING When the engine is at idle, brakes not applied, if function R, D or Mis
selected the vehicle moves evenwithout the accelerator beingpressed. For this reason, do not leave chil- dren unsupervised inside thevehicle, with the engine running. When maintenance operations need to be carried out with the engine run-ning, apply the handbrake and selectposition P.
"PORSCHE TIPTRONIC SYSTEM" AUTOMATIC GEARBOX The four speed automaticgearbox offers a choice between the comfort of inte-
gral automatic operation , enhanced by a snowprogramme, or the pleasure of
manual gear changing .
Gear selection gate  Move the lever in the gate to select a function. Once the function is selected, the corresponding indicator light appears on
the instrument panel display.

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PRACTICAL INFORMATION
150
ACCESSORIES FOR YOUR BOXER
For your PEUGEOT only use accessories and original parts approved by the manufacturer.
These accessories and parts are all adapted to your PEUGEOT, after being tested and approved for reliability and safety,
which PEUGEOT cannot guarantee for other products.
A wide choice of original accessories, approved by PEUGEOT, is available through the dealer network. They all carry
the PEUGEOT guarantee.
Ð Safety :
Fog lamps, driver/rear door separation grilles, anti-theft alarms, window engraving, wheel locks, window protection film, first aid kit, warning triangle, parking assistance, safety jacket, ...
Ð Comfort : Covers with and without air bags, mats, door deflectors, side windows, thermoformed protectors, wood or metal fittings, mud flaps, ...
Ð Communication : Audio systems, audio/telephone, hands-free kit, speakers, CD changer, navigation systems, ...
Ð Customising : Alloy wheels.
Ð Leisure : Tow bars, snow chains, roof bars with sill plate, ladder, loading roller, ...
Ð Maintenance products : Screenwash, interior and exterior maintenance and cleaning products, ...
Before installing any electrical accessory on your vehicle, contact a PEUGEOT dealer.