2003 PEUGEOT BOXER DAG headlamp

17-11-2003
PRACTICAL INFORMATION131
1 -
Power steering reservoir.
2 - Battery.
3 - Coolant reservoir. 4 -
Brake fluid reservoir.
5 - Air filter.
6 - Windscreen and headlamp wash
reservoir. 7 -
Fuse box.
8 - Engine oil filler cap.
9 - Dipstick.
2 LITRE PETROL INJECTION ENGINE

17-11-2003
PRACTICAL INFORMATION
132
1 -
Power steering reservoir.
2 - Battery.
3 - Coolant reservoir. 4 -
Brake fluid reservoir.
5 - Air filter.
6- Windscreen and headlamp wash
reservoir. 7 -
Fuse box.
8 - Dipstick.
9 - Engine oil filler cap.
2.0/2.2 LITRE TURBO DIESEL HDI ENGINE

17-11-2003
PRACTICAL INFORMATION133
1 -
Power steering reservoir.
2 - Battery.
3 - Coolant reservoir. 4 -
Brake fluid reservoir.
5 - Air filter.
6 - Windscreen and headlamp wash
reservoir. 7 -
Fuse box.
8 - Dipstick.
9 - Engine oil filler cap.
2.8 LITRE TURBO DIESEL HDI/TED ENGINE

17-11-2003
PRACTICAL INFORMATION
134
CHECKING THE LEVELS Oil level Check the level regularly and top
up between changes. The maxi-mum consumption is 0.5 l per
600 miles (1 000 km). Check the level with the vehicle level, engine cold, using the oillevel gauge on the instrumentpanel or the dipstick.
Dipstick
There are two marks onthe dipstick: A=maximum
Never fill past this mark.B= minimum
To maintain the reliability of engines and emissioncontrol systems, the useof additives in engine oilis prohibited.
Oil change According to the information given in
"PEUGEOT SERVICING" .
Note: avoid used oil coming into
prolonged contact with the skin.
Viscosity selection In all cases, the oil selected must meet the manufacturer's require-ments. Brake fluid level:
Ð The level must always be between the DANGER and MAXIMUM
marks in the reservoir.
Ð If the level drops substantially, contact a PEUGEOT dealer
immediately.
Fluid change:
Ð must be carried out according to the manufacturer's servicing schedule.
Ð use fluids recommended by the manufacturer, which fulfil DOT4standards.
Note: brake fluid is harmful to health
and very corrosive. Avoid all contactwith the skin. Cooling system Use the fluid recommended by the
manufacturer. When the engine is warm, the tem- perature of the coolant is controlled
by the engine fan. As this fan canoperate with the ignition keyremoved and because the coolingsystem is pressurised, wait for atleast one hour after the engine hasstopped before carrying out anywork. Slacken the cap to the first notch torelease the pressure to prevent anyrisk of scalding. When the pressurehas dropped, remove the cap andtop up the level. Note:
the coolant does not need to
be changed. Used oil Do not dispose of used oil, brake fluid or coolant into drains or into theground. Power steering reservoir  Open the reservoir, with the engine at ambient temperature.The level should always beabove the MIN. mark and closeto the MAX. mark.
Windscreen and headlamp* wash level For best quality cleaning and for your
safety, we would advise that you use
products recommended by PEUGEOT.
* According to destination.

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PRACTICAL INFORMATION
138
CHANGING A BULB Front lights Removing a headlamp unit:
Ð Open the bonnet,
Ð Unscrew the bolts
Afrom the grille
to gain access to the unit 1,
Ð Unscrew the nuts Busing a wrench
and pull the unit 1outwards,
Ð Unclip the two strips C,
Ð Unclip the rubber protector D,
Ð Disconnect the connector. Note: handle the bulbs with a dry
cloth. 1 - Dipped beam headlamps
(H7-60 W),
 Press and release the spring G,
 Extract the bulb holder Hto
change the bulb.
2 - Main beam headlamps (H1-60 W),
 Press and release the spring E,
 Extract the bulb holder Fto
change the bulb.
3 - Front fog lamps (H1-60 W).  Contact a PEUGEOT dealer.When fitting the new bulb, ensure that the direction notches are posi-tioned correctly and the securing clip
is fixed properly. Carry out the operations in the reverse order to refit. The headlamp units are fitted with polycarbonate glass with a protec-tive coating. Do not clean them
with a dry or abrasive cloth, norwith a detergent or solvent prod-uct. Use a sponge and soapy water.

17-11-2003
Direction indicator side repeaters (W 5 W). Push the repeater rearwards and
release the assembly,
 Pull the bulb holder to gain accessto the bulb,
 Change the bulb.
PRACTICAL INFORMATION 139
4 - Direction indicators (P 21 W) and side lights (R 5 W). 
Remove the protective casing Bby pressing the two springs A.
 Turn the bulb holder Da quarter turn and remove it.
 Change the bulb (P 21 W).
 Pull the bulb holder C, remove the bulb (R 5 W) and change it,
 Carry out the operations in the reverse order to refit.
Note: in certain climatic conditions (low temperature, humidity), condensation
inside the headlamp glass is normal; it disappears a few minutes after the
lights are switched on.

17-11-2003
Fuse no. RatingFunctions
8 30 A Wash-wipe pump.
9 15 A Headlamps and fog lamps.
10 15 A Horn - Steering wheel lever control.
11 15 A Engine management control unit (secondary).
14 10 A Right-hand dipped headlamp.
15 10 A Left-hand dipped headlamp.
16 7.5 A Engine management control unit supply - Transponder.
17 10 A Engine management control unit (primary).
18 7.5 A Engine management control unit - Transponder.
19 7.5 A Air conditioning compressor.
20 30 A PTC.
21 15 A Fuel pump.
22 20 A Engine management control unit (primary).
23 10 A Automatic gearbox.
24 15 A Automatic gearbox - LPG/CNG operation.
30 15 A Left- and right-hand main beam headlamps.
PRACTICAL INFORMATION 145

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PRACTICAL INFORMATION
142
Fuse no. Rating
Functions
12 5 A Front and rear right side lights.
13 5 A Front and rear left side lights.
24 5 A Number plate and trailer lights - Side lights warning light - Lights stalk.
25 7.5 A Audio equipment.
26 7.5 A Brake lights.
27 7.5 A Electric mirrors - Cruise control - Telephone - Chronotachograph -
Remote control - Alarm.
31 10 A Reversing lights - Front fog lamps relay - Air conditioning relay - Heated mirrors relay - Heated rear screen relay - 12 volt socket.
32 15 A Audio equipment.
33 7.5 A Rear fog lamp.
35 7.5 A ABI - Electric window controls.
36 Ð Not used.
37 10 A Instrument panel.
39 10 A Interior lighting - EOBD diagnostic socket.
42 7.5 A ABS.
43 20 A Wash-wipe pump.
44 15 A Lighter.
46 Ð Not used.
49 20 A Headlamp wash pump.
50 7.5 A Air bags.
51 10 A PCS (Minibus).
52 20 A Front power socket.
53 10 A Direction indicators - Hazard lights - Instrument panel.
55 30 A Passenger compartment electric ventilator - Webasto unit -
Heating/air conditioning ventilation - Webasto heating ventilation - Webasto supply.
62 Ð Not used.
Left-hand fuse box