SC-32
STARTING SYSTEM
5. Check depth of insulating mold from commutator surface.
Less than 0.2 mm (0.008 in)... Undercut to 0.5 to 0.8 mm
(0.020 to 0.031 in).
AssemblyEKS0031M
Apply high-temperature grease to lubricate the bearing, gears and frictional surface when assembling the
starter.
Carefully observe the following instructions.
PINION PROTRUSION LENGTH ADJUSTMENT
Clearance (QR engine models)
With pinion driven out by magnetic switch, push pinion back to
remove slack and measure clearance “L” between the front edge of
the pinion and the pinion stopper.
Not in the specified value... Adjust by adjusting plate.
SEL022Z
Clearance “L” : Refer to SDS. SC-34, "Starter" .
SKIB0229E
SEL633BA
STARTING SYSTEM
SC-33
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Movement (YD engine models)
Compare movement “L” in height of pinion when it is pushed out with
magnetic switch energized and when it is pulled out by hand until it
touches stopper.
Not in the specified value...Adjust by adjusting plate.Movement “L” : Refer to SDS. SC-34, "
Starter" .
SKIB0230E
SEL633BA
AV-100
NAVIGATION SYSTEM
DESTINATION, PASSING POINTS, AND MENU ITEMS CANNOT BE SELECTED/SET.
VOICE GUIDE
Symptom Cause Remedy
Passing point is not searched
when re-searching the route.The vehicle has already passed the passing point,
or the system judged so.To include the passing points that have been
passed into the route again, set the route
again.
Route information will not be dis-
played.Route searching has not been done. Set the destination and perform route
searching.
Vehicle mark is not on the recommended route. Drive on the recommended route.
Route guide is turned OFF. Turn the route guide ON.
Route information is not available on the dark pink
route.System is not malfunction.
After the route searching, no guide
sign will appear as the vehicle
goes near the entrance/exit to the
toll road.Vehicle mark is not on the recommended route.
(On the display, only guide signs related to the
recommended route will be shown.)Drive on the recommended route.
Automatic route searching is not
possible.Vehicle is driving on a highway (gray route), or no
recommended route is available.Drive on a road to be searched. Or re-
search the route manually. In this case, how-
ever, the whole route will be searched.
Performed automatic detour
search (or detour search). How-
ever, the result is the same as that
of the previous search.Performed search with every conditions consid-
ered. However, the result is the same as that of
the previous search.System is not malfunction.
Passing points cannot be set. More than five passing points were set. Passing points can be set up to five. To stop
at more than five points, perform sharing in
several steps.
When setting the route, the start-
ing point cannot be selected.The current vehicle location is always set as the
starting point of a route.System is not malfunction.
Some menu items cannot be
selected.The vehicle is being driven. Stop the vehicle at a safe place and then
operate the system.
Symptom Cause Remedy
Voice guide will not operate. Note: Voice guide is only available at intersections
that satisfy certain conditions (indicated by on
the map). Therefore, guidance may not be given
even when the route on the map changes direc-
tion.System is not malfunction.
The vehicle is not on the recommended route. Return to the recommended route or re-
search the route.
Voice guide is turned OFF. Turn the voice guide ON.
Route guide is turned OFF. Turn the route guide ON.
Voice guide does not match the
actual road pattern.Voice guide may vary with the direction to which
the vehicle is turn and the connection of the road
to other roads.Drive in conformity to the actual traffic rules.
NAVIGATION SYSTEM
AV-101
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ROUTE SEARCHING
NOTE:
Except for the ordinance-designated cities and the prefectural capitals (Applicable areas may be changed in the updated map disc.) Symptom Cause Remedy
No route is shown. No road to be searched is found around the des-
tination.Find wider road (orange road or wider)
nearby and reset the destination and passing
points onto it. Take care of the traveling
direction when there are separate up and
down roads.
Starting point and the destination are too close. Set the destination at more distant point.
Conditional traffic regulation (day of the week/
time of the day) is set at the area around the cur-
rent position or the destination.Turn the time-regulating search conditions
OFF. Turn “Avoid regulation time” in the
search conditions OFF.
Indicated route is intermittent. In some areas, highways (gray routes) are not
used for the search
(Note) Therefore, the route to
the current position or the passing points may be
intermittent.System is not malfunction.
When the vehicle has passed the
recommended route, it is deleted
from the screen.A recommended route is controlled by each sec-
tion. When the vehicle has passed the passing
point 1, then the map data from the starting point
up to the passing point 1 will be deleted. (The
data may remain undeleted in some area.)System is not malfunction.
Detouring route is recommended. In some areas, highways (gray routes) are not
used for the search. (Note). Therefore, detour
route may be recommended.Set the route closer to the basic route (gray
route).
A detour route may be shown when some traffic
regulation (one-way traffic, etc.) is set at the area
around the starting point or the destination.Slightly move the starting point or the desti-
nation, or set the passing point on the route
of your choice.
In the area where highways (gray routes) are
used for the search, left turn has priority around
the current position and the destination (passing
points). For this reason, the recommended route
may be detouring.System is not malfunction.
Landmarks on the map do not
match the actual ones.This can be happen due to omission or error in
the map data.As a rule, an updated map DVD-ROM will be
released once a year. Wait until the latest
map has become available.
Recommended route is far from
the starting point, passing points,
and destination.Starting point, passing points, and destination of
the route guide were set far from the desired
points because route searching data around
these area were not stored.Reset the destination onto the road nearby. If
this road is one of the highways (gray
routes), an ordinary road nearby may be dis-
played as the recommended route.
NAVIGATION SYSTEM
AV-105
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THE CURRENT POSITION MARK SHOWS A POSITION WHICH IS COMPLETELY WRONG.
In the following cases, the current-location mark may appear on completely different position in the map
depending on the GPS satellite signal receiving conditions. In this case, perform location correction and direc-
tion correction.
When location correction has not been done
–If the receiving conditions of the GPS satellite signal is poor, if the current-location mark becomes out of
place, it may move to a completely different location and not come back if location correction is not done.
The position will be corrected if the GPS signal can be received.
When the vehicle has traveled by ferry, or when the vehicle has been being towed
–Because calculation of the current location cannot be done when travelling with the ignition OFF, for
example when traveling by ferry or when being towed, the location before travel is displayed. If the precise
location can be detected with GPS, the location will be corrected.
THE CURRENT POSITION MARK JUMPS.
In the following cases, the current-location mark may appear to jump as a result of automatic correction of the
current location.
When map matching has been done
–If the current location and the current-location mark are different when map matching is done, the current-
location mark may seem to jump. At this time, the location may be ″corrected″ to the wrong road or to a
location which is not on a road.
When GPS location correction has been done
–If the current location and the current-location mark are different when the location is corrected using GPS
measurements, the current-location mark may seem to jump. At this time, the location may be ″corrected″
to a location which is not on a road.
Precautions for
drivingJust after the engine is startedIf the vehicle is driven off just after
the engine is started when the gyro-
scope (angular speed sensor) cor-
rection is not completed, the vehicle
can lose its direction and may have
deviated from the correct location.Wait for a short while before driv-
ing after starting the engine.
Continuous driving without stopping When driving long distances without
stopping, direction errors may accu-
mulate, and the current-location
mark may deviate from the correct
road.Stop and adjust the orientation.
Abusive driving Spinning the wheels or engaging in
other kinds of abusive driving may
result in the system being unable to
perform correct detection, and may
cause the vehicle mark to deviate
from the correct road.If after travelling about 10 km (6
miles) the correct location has not
been restored, perform location
correction and, if necessary,
direction correction.
How to correct
locationPosition correction accuracy
If the accuracy of location settings is
poor, accuracy may be reduced
when the correct road cannot be
found, particularly in places where
there are many roads.Enter in the road displayed on the
screen with an accuracy of
approx. 1 mm.
NOTE:
Whenever possible, use detailed
map for the correction.
Direction when location is corrected
If the accuracy of location settings
during correction is poor, accuracy
may be reduced afterwards.Perform direction correction. Cause (condition) Driving condition Remarks (correction, etc.)
SEL699V
SEL702V
HARNESS
PG-63
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PGC/V EC EVAP Canister Purge Volume Control Solenoid Valve
PHASE EC Camshaft Position Sensor (PHASE)
PHONE AV Telephone (Pre-wire)
PNP/SW AT Park/Neutral Position Switch
PNP/SW EC Park/Neutral Position Switch
PNPSW1 EC Park/Neutral Position Switch
POS EC Crankshaft Position Sensor (CKPS) (POS)
POWER PG Power Supply Routing
PRGVLV EC EVAP Canister Purge Volume Control Solenoid Valve
PRWIRE BL Theft Warning System (Pre-wire)
PS/SEN EC Power Steering Pressure Sensor
PST/SW EC Power Steering Oil Pressure Switch
R/FOG LT Rear Fog Lamp
ROOM/L LT Interior Room Lamp
RP/SEN EC Refrigerant Pressure Sensor
RRO2 EC Rear Heated Oxygen Sensor
RRO2/H EC Rear Heated Oxygen Sensor Heater
S/LOCK BL Power Door Lock - Super Lock
S/SIG EC Start Signal
S/WARN SB Seat Belt Warning System
SEAT SE Power Seat
SEN/PW EC Sensor Power Supply
SHIFT AT A/T Shift Lock System
SROOF RF Sunroof
SRS SRS Supplemental Restraint System
SSV/A AT Shift Solenoid Valve A
SSV/B AT Shift Solenoid Valve B
START SC Starting System
STEP/L LT Step Lamp
STOP/L LT Stop Lamp
TAIL/L LT Parking, License and Tail Lamps
TCC/V EC Turbocharger Boost Control Solenoid Valve
TCCSV EC Turbocharger Boost Control Solenoid Valve
TCV AT Torque Converter Clutch Solenoid Valve
TPS AT Throttle Position Sensor
TPS1 EC Throttle Position Sensor (Sensor 1)
TPS2 EC Throttle Position Sensor (Sensor 2)
TPS3 EC Throttle Position Sensor
TURN LT Turn Signal and Hazard Warning Lamp
VIAS EC Variable Induction Air Control System
VSSA/T AT Vehicle Speed Sensor A/T (Revolution Sensor)
VSSMTR AT Vehicle Speed Sensor MTR
WARN DI Warning Lamps
WINDOW GW Power Window Code Section Wiring Diagram Name
IDX-8
ALPHABETICAL INDEX
SROOF - Wiring diagram ................................... RF-11
SRS - See Supplemental Restraint System ..... SRS-6
SRS - Wiring diagram/LHD ............................. SRS-11
SRS - Wiring diagram/RHD ............................ SRS-13
SRS Trouble diagnoses .................................... SRS-8
Stall test (A/T) ...................................... AT-65, AT-257
Standardized relay ............................................. PG-73
START - Wiring diagram ........................ SC-22, SC-23
Start signal ..................................... EC-1199, EC-1496
Starter ................................................................ SC-21
Starting system .................................................. SC-21
Steering gear and linkage inspection ................ MA-43
Steering knuckle ................................................ FAX-7
Steering linkage ................................................. PS-13
Steering wheel and column ..................... PS-7, PS-10
Stop lamp ................................................ LT-42, LT-62
Stop lamp switch ................................ EC-380, EC-733
STOP/L - Wiring diagram ........................ LT-42, LT-62
Suction control valve .... EC-1093, EC-1139, EC-1144,
EC-1382
, EC-1427, EC-1432
Sunload sensor ............. ATC-114, ATC-116, ATC-123
Sunroof .............................................................. RF-10
Super lock .......................................................... BL-42
Supplemental Restraint System ....................... SRS-6
Supplemental restraint system - Wiring diagram/LHD ..
SRS-11
Supplemental restraint system - Wiring diagram/RHD .
SRS-13
Suspension ....................................................... MA-44
Symbols and abbreviations ........................ GI-9, GI-22
Symptom matrix chart .......................... EC-84, EC-532
Synchronizer (M/T) ............................... MT-20, MT-25
System readiness test (SRT) code .................... EC-55
T
Tachometer ........................................................... DI-4
Tail lamp ................................................. LT-47, LT-60
TAIL/L - Wiring diagram .......................... LT-47, LT-88
Tailgate lamp ...................................................... LT-47
TC boost control solnoid valve ........ EC-949, EC-1345,
EC-1471
TC boost sensor ............................................ EC-1038
TCC/V - Wiring diagram ................... EC-951, EC-1472
TCM circuit diagram ........................................... AT-21
TCM inspection table ........................... AT-94, AT-286
THEFT - Wiring diagram .................................. BL-104
Thermal protector ............................................ ATC-95
Thermostat(QR20DEQR25DE) ....................... CO-22
Thermostat(YD22DDTi) .................................... CO-45
Three way catalyst function ............................. EC-261
Three way catalyst precautions ............................ GI-5
Three way catalyst(QR20DEQR25DE) ........... EM-23
Throttle control motor relay ................ EC-302, EC-682
Throttle position sensor (TPS) .......... EC-168, EC-229,
EC-364
, EC-366, EC-401, EC-603, EC-625, EC-716,
EC-718
, EC-755
Throwout bearing - See Clutch release bearing CL-12
Time control system .......................................... BCS-3
Timing chain(QR20DEQR25DE) ..................... EM-44
Timing chain(YD22DDTi) .................. EM-180, EM-185
Torque converter installation ............. AT-415, AT-523
TPS1 - Wiring diagram ..................... EC-231, EC-627
TPS2 - Wiring diagram ..................... EC-170, EC-605
TPS3 - Wiring diagram ..................... EC-403, EC-757
Transmission case (M/T) ...................... MT-19, MT-24
Trouble diagnoses .............................................. GI-10
Turbocharger charge air cooler(YD22DDTi) ... EM-135
Turbocharger precautions ..................................... GI-6
Turbocharger(YD22DDTi) ............................... EM-141
TURN - Wiring diagram .......................... LT-31, LT-33
Turn signal lamp ..................................... LT-31, LT-62
Two trip detection logic ....................... EC-51, EC-513
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Vacuum hose (brake system) ............................ BR-25
Vacuum hose drawing (Engine control) EC-32, EC-494
Vacuum pump(YD22DDTi) ............................. EM-153
Valve clearance(QR20DEQR25DE) ................ EM-61
Valve clearance(YD22DDTi) ........................... EM-175
Valve guide ....................................................... EM-73
Valve guide(QR20DEQR25DE) ....................... EM-74
Valve lifter(QR20DEQR25DE) ......................... EM-53
Valve lifter(YD22DDTi) ................................... EM-173
Valve seat(QR20DEQR25DE) ......................... EM-75
Valve seat(YD22DDTi) ................................... EM-205
Valve spring(QR20DEQR25DE) ...................... EM-77
Variable induction air control system (VIAS) ... EC-434,
EC-826
Vehicle speed sensor (VSS) EC-272, EC-378, EC-654,
EC-730
Ventilation air filter ........................................ ATC-130
VIAS - Wiring diagram ...................... EC-436, EC-828
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WARN - Wiring diagram .......................... DI-34
, DI-42
Warning chime .................................................... DI-54
Warning lamps .................................................... DI-33
Washer, front ..................................................... WW-4
Washer, rear .................................................... WW-14
Water control valve(QR20DEQR25DE) ........... CO-22
Water pump(QR20DEQR25DE) ...................... CO-20
Water pump(YD22DDTi) ................................... CO-42
Water temperature gauge ..................................... DI-4
Weatherstrip - See Exterior ............................... BL-21
Wheel alignment (front) .................................... FSU-6
Wheel alignment (rear) ..................................... RSU-6
Wheel balance ....................................... WT-4, MA-41
Wheel bearing (rear) ......................................... RAX-6
Wheel hub (front) ............................................... FAX-7
Wheel hub (rear) ............................................... RAX-6
Wheel sensors (ABS) ..................................... BRC-45
WINDOW - Wiring diagram .............................. GW-46
Window, back .................................................. GW-15
Window, back door .......................................... GW-15
Window, door ...................................... GW-80, GW-83