SC-1
STARTING & CHARGING SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION
A
B
SC
STARTING & CHARGING SYSTEM
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Wiring Diagrams and Trouble Diagnosis .................. 2
BATTERY .................................................................... 3
How to Handle Battery ............................................. 3
METHODS OF PREVENTING OVER-DIS-
CHARGE ............................................................... 3
CHECKING ELECTROLYTE LEVEL .................... 3
SPECIFIC GRAVITY CHECK ............................... 4
Battery Test and Charging Chart .............................. 5
CHART I ................................................................ 5
CHART II ............................................................... 6
A: SLOW CHARGE ............................................... 7
B: STANDARD CHARGE ...................................... 8
C: QUICK CHARGE ............................................ 10
Removal and Installation ......................................... 11
CHARGING SYSTEM ............................................... 12
System Description ................................................ 12
Wiring Diagram — CHARGE — /WITH GASOLINE
ENGINE ................................................................. 13
Wiring Diagram — CHARGE — /WITH DIESEL
ENGINE ................................................................. 14
Trouble Diagnoses ................................................. 15
WITH IC REGULATOR ....................................... 15
MALFUNCTION INDICATOR .............................. 15
Removal and Installation ........................................ 16
REMOVAL (QR ENGINE MODELS) ................... 16
REMOVAL (YD ENGINE MODELS) ................... 16
INSTALLATION ................................................... 16
Disassembly and Assembly ................................... 17
QR ENGINE MODELS ........................................ 17
YD ENGINE MODELS ........................................ 18
Disassembly ........................................................... 18
REAR COVER .................................................... 18REAR BEARING ................................................. 18
Inspection ............................................................... 19
ROTOR CHECK .................................................. 19
BRUSH CHECK .................................................. 19
PULLEY CHECK (WITH CLUTCH TYPE) ........... 19
STATOR CHECK ................................................. 19
Assembly ................................................................ 20
RING FITTING IN REAR BEARING .................... 20
REAR COVER INSTALLATION ........................... 20
STARTING SYSTEM ................................................. 21
System Description ................................................. 21
M/T MODELS ...................................................... 21
A/T MODELS ....................................................... 21
Wiring Diagram — START —/M/T models ............. 22
Wiring Diagram — START —/A/T models .............. 23
Trouble Diagnoses ................................................. 24
Removal and Installation ........................................ 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
Disassembly and Assembly .................................... 26
QR ENGINE MODELS ........................................ 26
YD ENGINE MODELS ........................................ 28
Inspection ............................................................... 29
MAGNETIC SWITCH CHECK ............................. 29
PINION/CLUTCH CHECK ................................... 29
BRUSH CHECK .................................................. 29
YOKE CHECK ..................................................... 30
ARMATURE CHECK ........................................... 31
Assembly ................................................................ 32
PINION PROTRUSION LENGTH ADJUST-
MENT .................................................................. 32
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 34
Battery .................................................................... 34
Starter ..................................................................... 34
Alternator ................................................................ 34
IDX-2
ALPHABETICAL INDEX
Numerics
4WD - Wiring diagram ....................................... TF-21
4WD control unit inspection table ...................... TF-28
A
A/C air flow ......................................... ATC-32
, MTC-5
A/C component layout ..................................... ATC-23
A/C compressor clutch removal and installation ...........
ATC-146
A/C compressor precaution ............................. ATC-10
A/C compressor special service tool ................ ATC-14
A/C diagnostic work flow (auto A/C) ................ ATC-34
A/C HFC134a (R134a) system precaution ........ ATC-4
A/C HFC134a (R134a) system service procedure .......
ATC-141
A/C HFC134a (R134a) system service tools ... ATC-15
A/C HFC134a system service equipment precaution ...
ATC-10
A/C lubricant (R134a) ...................................... ATC-24
A/C operational check ......................... ATC-65, MTC-7
A/C performance test diagnoses ..................... ATC-98
A/C reray .......................................................... ATC-94
A/C self-diagnoses (auto A/C) ......................... ATC-57
A/C system description (auto A/C) ................... ATC-27
A/C trouble diagnoses (auto A/C) ....... ATC-34, MTC-3
A/C, A - Wiring diagram ................................... ATC-39
A/T fluid checking .................................. AT-16, MA-38
A/T fluid replacement ............................. AT-17, MA-39
A/T fluid temperature sensor ........................... AT-111
A/T IND - Wiring diagram .................................... DI-51
A/T indicator ........................................................ DI-51
A/T shift lock system ........................................ AT-398
A/T shift lock system - Wiring diagram ............ AT-399
A/T trouble diagnoses .......................... AT-57, AT-251
A/T Wiring diagram AT - 1ST ........................... AT-127
A/T Wiring diagram AT - 2ND .......................... AT-132
A/T Wiring diagram AT - 3RD .......................... AT-137
A/T Wiring diagram AT - 4TH .......................... AT-143
A/T Wiring diagram AT - BA/FTS ..................... AT-376
A/T Wiring diagram AT - CAN .............. AT-98, AT-330
A/T Wiring diagram AT - ENG SS ...... AT-121, AT-383
A/T Wiring diagram AT - FTS .......................... AT-108
A/T Wiring diagram AT - LPSV .......... AT-156, AT-389
A/T Wiring diagram AT - MAIN ........................ AT-395
A/T Wiring diagram AT - OVRCSV .... AT-180, AT-364
A/T Wiring diagram AT - PNP/SW ................... AT-102
A/T Wiring diagram AT - SSV/A ......... AT-163, AT-352
A/T Wiring diagram AT - SSV/B ......... AT-169, AT-358
A/T Wiring diagram AT - TCV ............ AT-150, AT-370
A/T Wiring diagram AT - TPS ............ AT-175, AT-347
A/T Wiring diagram AT - VSS A/T ..... AT-114, AT-334
A/T Wiring diagram AT - VSSMTR .... AT-194, AT-341
Accelerator control system ............................... ACC-2
Accelerator pedal position (APP) sensor ........ EC-386,
EC-393
, EC-409, EC-740, EC-747, EC-763, EC-987,
EC-1025
, EC-1098, EC-1104, EC-1149, EC-1297,
EC-1332
, EC-1387, EC-1393, EC-1437
Accelerator pedal released position learning .... EC-45,
EC-507
Aiming adjustment ............................................... LT-4
Air bag .............................................................. SRS-3
Air bag disposal .............................................. SRS-42
Air bleeding (hydraulic clutch) .............................. CL-7
Air bleeding for brake system .............................. BR-9
Air cleaner and air duct(QR20DE•QR25DE) .... EM-15
Air cleaner and air duct(YD22DDTi) ............... EM-133
Air cleaner filter replacement(QR20DEQR25DE) ........
MA-23
Air cleaner filter replacement(YD22DDTi) ......... MA-32
Air cleaner filter(QR20DEQR25DE) ................ EM-15
Air cleaner filter(YD22DDTi) ........................... EM-133
Air conditioner cut control .... EC-37, EC-499, EC-887,
EC-1218
Air flow meter - See Mass air flow sensor ....... EC-149,
EC-590
Air mix door control linkage adjustment ......... ATC-78,
ATC-135
, MTC-10, MTC-32
Air mix. door motor ......................... ATC-76, ATC-135
Air spoiler, rear ................................................... EI-30
Alternator ........................................................... SC-12
Ambient sensor ............. ATC-109, ATC-111, ATC-121
Angular tightening application(QR20DEQR25DE) ......
EM-5
Angular tightening application(YD22DDTi) ..... EM-122
Antenna - See Power antenna ........................... AV-41
APP2PW - Wiring diagram ........... EC-1106, EC-1395
APPS - Wiring diagram ... EC-989, EC-1299, EC-1439
APPS1 - Wiring diagram ................... EC-388, EC-742
APPS2 - Wiring diagram .. EC-395, EC-749, EC-1027,
EC-1334
APPS3 - Wiring diagram ... EC-411, EC-765, EC-1151
Ashtray illumination ............................................ LT-65
Audio .................................................................... AV-4
Auto air conditioner - Wiring diagram ............. ATC-39
Automatic amplifier ........................... ATC-55, ATC-67
Automatic transmission fluid replacement ....... MA-38,
MA-39
AV and NAVI control unit ................................... AV-44
Axle ................................................................... MA-44
B
Back door ........................................................... BL-99
Back door window ............................................ GW-15
Back window .................................................... GW-15
BACK/L - Wiring diagram ................................... LT-44
Back-up lamp .......................................... LT-44, LT-62
Back-up lamp switch (M/T) ............................... MT-13
Barometric pressure (BARO) sensor ............ EC-1167,
EC-1455
Basic inspection .... EC-79, EC-526, EC-905, EC-1231
Battery ................................................................. SC-3
Baulk ring (M/T) .................................... MT-20, MT-25
Blower motor ..... ATC-82, ATC-87, ATC-127, MTC-15,
MTC-18
, MTC-24
Blower resistor ................................................ MTC-25