DESCRIPTION
MA-5
C
D
E
F
G
H
I
J
K
MA
B
MA
ROAD TEST
Check clutch operation
Check foot brake operation
Check parking brake operation
Check steering operation, self-centering and steering wheel alignment
Check engine performance
Check for squeaks, rattles and noise from interior, suspension and brakes
Check heating, ventilation and air conditioning operation
Check radio, cassette and CD player operation
Check odometer and trip meter operation and cancelling
Check instruments for operation
Check automatic transmission/transaxle shift pattern and kickdown operation (if applicable)
Check cruise control and navigation system operation (if applicable)
ENGINE OPERATING AND HOT
Check idle speed
Check automatic transmission/transaxle oil level (if applicable)
FINAL INSPECTION
Remove vehicle protection kit
Fit interior mats and wheel covers
Check for interior and exterior metal and paint damage
Wash, clean interior and exterior
: Not applicable to this model
MA-8
PERIODIC MAINTENANCE
CHASSIS AND BODY MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate.
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes first.km x 1,000
(Miles x
1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Underhood and under vehicle
Headlamp aiming IIIIIIIILT- 1 4
Brake & clutch, systems and fluid (For
level & leaks)IIIIIIIIMA-37, MA-
41
Brake fluidRRRRMA-42
Brake booster vacuum hoses, connec-
tions & check valveIIIIBR-26
Power steering fluid & lines (For level &
leaks)IIIIIIIIMA-44
Manual transaxle gear oil (For leaks) I I I I I I I IMA-37
Automatic transaxle fluid (For level &
leaks)IIIIIIIIMA-38
Transfer gear oil (For level & leaks) I I I I I I I IMA-39
Differential gear oil (For level & leaks or
replace)IIIRIIIRMA-40, MA-
40
Steering gear & linkage, axle & suspen-
sion parts, propeller shaft, front drive
shafts & exhaust systemIIIIIIIIMA-43, MA-
44 , MA-40 ,
MA-45
, MA-
37
Wheel alignment (If necessary, rotate &
balance wheels)IIIIIIIIFSU-6, MA-
41
Brake pads, rotors & other brake compo-
nentsIIIIIIIIMA-43, MA-
43 , MA-43
Foot brake, parking brake & clutch (For
free play, stroke & operation)IIIIIIIIBR-6, PB-2 ,
CL-5
Ventilation air filterRRRRAT C - 1 3 0
Body corrosionSee
NOTE (1)MA-45
MA-10
PERIODIC MAINTENANCE
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage <30,000 Km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — Frequent off road use or driving in water
K —Sustained high speed driving
L — For models without Euro-OBD system
Differential gear oil (For level & leaks or
replace)IIRIIRMA-40
Steering gear & linkage, axle & suspension
parts, propeller shaft, front drive shafts &
exhaust systemIIIIIIMA-43, MA-44
, MA-40
, MA-
45 , MA-37
Wheel alignment (If necessary, rotate & bal-
ance wheels)IIIIIIFSU-6, MA-41
Brake pads, rotors & other brake compo-
nentsIIIIIIMA-43, MA-43
, MA-43
Foot brake, parking brake & clutch (For free
play, stroke & operation)IIIIIIBR-6, CL-5
Ventilation air filterRRRRRRATC-130
Body corrosionSee
NOTE (1)MA-45
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers (miles)
or months, whichever comes first.km x 1,000
(Miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
PERIODIC MAINTENANCE
MA-13
C
D
E
F
G
H
I
J
K
MA
B
MA
CHASSIS AND BODY MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate.
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes first.km x 1,000
(Miles x
1,000)
Months15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)
Underhood and under vehicle
Headlamp aiming I I I ILT- 1 4
Brake & clutch, systems and fluid (For
level & leaks)IIIIMA-37, MA-
41
Brake fluidRRMA-42
Brake booster vacuum hoses, connec-
tions & check valveIIBR-26
Power steering fluid & lines (For level &
leaks)IIIIMA-44
Manual transaxle gear oil (For leaks) I I I IMA-37
Automatic transaxle fluid (For level &
leaks)IIIIMA-38
Transfer gear oil (For level & leaks) I I I IMA-39
Differential gear oil (For level & leaks or
replace)IRIRMA-40, MA-
40
Steering gear & linkage, axle & suspen-
sion parts, propeller shaft, front drive
shafts & exhaust systemIIIIMA-43, MA-
44 , MA-40 ,
MA-45
, MA-
37
Wheel alignment (If necessary, rotate &
balance wheels)IIIIFSU-6, MA-
41
Brake pads, rotors & other brake compo-
nentsIIIIMA-43, MA-
43 , MA-43
Foot brake, parking brake & clutch (For
free play, stroke & operation)IIIIBR-6, PB-2 ,
CL-5
Ventilation air filterRRRRAT C - 1 3 0
Body corrosionSee
NOTE (1)MA-45
PERIODIC MAINTENANCE
MA-15
C
D
E
F
G
H
I
J
K
MA
B
MA
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage >30,000 Km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — Frequent off road use or driving in water
K —Sustained high speed driving
L — For models without Euro-OBD system
Differential gear oil (For level & leaks or
replace)IIRIIRMA-40
Steering gear & linkage, axle & suspension
parts, propeller shaft, front drive shafts &
exhaust systemIIMA-43, MA-44
, MA-40
, MA-
45 , MA-37
Wheel alignment (If necessary, rotate & bal-
ance wheels)IIIFSU-6, MA-41
Brake pads, rotors & other brake compo-
nentsIIIIIIMA-43, MA-43
, MA-43
Foot brake, parking brake & clutch (For free
play, stroke & operation)IIIIIIBR-6, CL-5
Ventilation air filterRRRRRRATC-130
Body corrosionSee
NOTE (1)MA-45
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers (miles)
or months, whichever comes first.km x 1,000
(Miles x
1,000)
Months20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
IDX-8
ALPHABETICAL INDEX
SROOF - Wiring diagram ................................... RF-11
SRS - See Supplemental Restraint System ..... SRS-6
SRS - Wiring diagram/LHD ............................. SRS-11
SRS - Wiring diagram/RHD ............................ SRS-13
SRS Trouble diagnoses .................................... SRS-8
Stall test (A/T) ...................................... AT-65, AT-257
Standardized relay ............................................. PG-73
START - Wiring diagram ........................ SC-22, SC-23
Start signal ..................................... EC-1199, EC-1496
Starter ................................................................ SC-21
Starting system .................................................. SC-21
Steering gear and linkage inspection ................ MA-43
Steering knuckle ................................................ FAX-7
Steering linkage ................................................. PS-13
Steering wheel and column ..................... PS-7, PS-10
Stop lamp ................................................ LT-42, LT-62
Stop lamp switch ................................ EC-380, EC-733
STOP/L - Wiring diagram ........................ LT-42, LT-62
Suction control valve .... EC-1093, EC-1139, EC-1144,
EC-1382
, EC-1427, EC-1432
Sunload sensor ............. ATC-114, ATC-116, ATC-123
Sunroof .............................................................. RF-10
Super lock .......................................................... BL-42
Supplemental Restraint System ....................... SRS-6
Supplemental restraint system - Wiring diagram/LHD ..
SRS-11
Supplemental restraint system - Wiring diagram/RHD .
SRS-13
Suspension ....................................................... MA-44
Symbols and abbreviations ........................ GI-9, GI-22
Symptom matrix chart .......................... EC-84, EC-532
Synchronizer (M/T) ............................... MT-20, MT-25
System readiness test (SRT) code .................... EC-55
T
Tachometer ........................................................... DI-4
Tail lamp ................................................. LT-47, LT-60
TAIL/L - Wiring diagram .......................... LT-47, LT-88
Tailgate lamp ...................................................... LT-47
TC boost control solnoid valve ........ EC-949, EC-1345,
EC-1471
TC boost sensor ............................................ EC-1038
TCC/V - Wiring diagram ................... EC-951, EC-1472
TCM circuit diagram ........................................... AT-21
TCM inspection table ........................... AT-94, AT-286
THEFT - Wiring diagram .................................. BL-104
Thermal protector ............................................ ATC-95
Thermostat(QR20DEQR25DE) ....................... CO-22
Thermostat(YD22DDTi) .................................... CO-45
Three way catalyst function ............................. EC-261
Three way catalyst precautions ............................ GI-5
Three way catalyst(QR20DEQR25DE) ........... EM-23
Throttle control motor relay ................ EC-302, EC-682
Throttle position sensor (TPS) .......... EC-168, EC-229,
EC-364
, EC-366, EC-401, EC-603, EC-625, EC-716,
EC-718
, EC-755
Throwout bearing - See Clutch release bearing CL-12
Time control system .......................................... BCS-3
Timing chain(QR20DEQR25DE) ..................... EM-44
Timing chain(YD22DDTi) .................. EM-180, EM-185
Torque converter installation ............. AT-415, AT-523
TPS1 - Wiring diagram ..................... EC-231, EC-627
TPS2 - Wiring diagram ..................... EC-170, EC-605
TPS3 - Wiring diagram ..................... EC-403, EC-757
Transmission case (M/T) ...................... MT-19, MT-24
Trouble diagnoses .............................................. GI-10
Turbocharger charge air cooler(YD22DDTi) ... EM-135
Turbocharger precautions ..................................... GI-6
Turbocharger(YD22DDTi) ............................... EM-141
TURN - Wiring diagram .......................... LT-31, LT-33
Turn signal lamp ..................................... LT-31, LT-62
Two trip detection logic ....................... EC-51, EC-513
V
Vacuum hose (brake system) ............................ BR-25
Vacuum hose drawing (Engine control) EC-32, EC-494
Vacuum pump(YD22DDTi) ............................. EM-153
Valve clearance(QR20DEQR25DE) ................ EM-61
Valve clearance(YD22DDTi) ........................... EM-175
Valve guide ....................................................... EM-73
Valve guide(QR20DEQR25DE) ....................... EM-74
Valve lifter(QR20DEQR25DE) ......................... EM-53
Valve lifter(YD22DDTi) ................................... EM-173
Valve seat(QR20DEQR25DE) ......................... EM-75
Valve seat(YD22DDTi) ................................... EM-205
Valve spring(QR20DEQR25DE) ...................... EM-77
Variable induction air control system (VIAS) ... EC-434,
EC-826
Vehicle speed sensor (VSS) EC-272, EC-378, EC-654,
EC-730
Ventilation air filter ........................................ ATC-130
VIAS - Wiring diagram ...................... EC-436, EC-828
W
WARN - Wiring diagram .......................... DI-34
, DI-42
Warning chime .................................................... DI-54
Warning lamps .................................................... DI-33
Washer, front ..................................................... WW-4
Washer, rear .................................................... WW-14
Water control valve(QR20DEQR25DE) ........... CO-22
Water pump(QR20DEQR25DE) ...................... CO-20
Water pump(YD22DDTi) ................................... CO-42
Water temperature gauge ..................................... DI-4
Weatherstrip - See Exterior ............................... BL-21
Wheel alignment (front) .................................... FSU-6
Wheel alignment (rear) ..................................... RSU-6
Wheel balance ....................................... WT-4, MA-41
Wheel bearing (rear) ......................................... RAX-6
Wheel hub (front) ............................................... FAX-7
Wheel hub (rear) ............................................... RAX-6
Wheel sensors (ABS) ..................................... BRC-45
WINDOW - Wiring diagram .............................. GW-46
Window, back .................................................. GW-15
Window, back door .......................................... GW-15
Window, door ...................................... GW-80, GW-83