BRC-110
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
Actuator operation check
1. Connect 9 and 10 terminals of actuator to 40 and 41 terminals of
relay box.
2. Measure the motor voltage (No.4 terminal to body earth) with
oscilloscope. Then check the motor reverse voltage occasioned
time.
The motor reverse voltage occasioned time is more than 0.1
sec.
CAUTION:
Perform checking of motor relay unit. Then confirm that
relay functions.
Driving actuator motor is with in 4 sec. to prevent heating
up.
Standard condition of the motor reverse voltage occa-
sioned time is: Battery voltage is 12V. Temperature 20°.
when the battery voltage or temperature is lower than the
standard, the motor reverse voltage occasioned time
becomes slightly shorter.
Symptom 1: ABS Works Frequently.EFS001AS
Inspection procedure
1. INSPECTION START
Check the wheel sensor system.
Sensor mounting inspection
Sensor pick-up inspection for iron chips
Sensor rotor inspection (e.g. Number of teeth, damaged teeth)
Sensor connector engagement inspection
Is inspection result OK?
YES >> GO TO 2.
NO >> Refer to wheel sensor and rotor lines.
2. LOOSENESS INSPECTION
Check front axle for looseness.
Is inspection result OK?
YES >>BRC-110, "Symptom 2: Unexpected Pedal Action"
NO >> Axle inspection and repair
Symptom 2: Unexpected Pedal ActionEFS001AT
Inspection procedure
1. BRAKE PEDAL STROKE INSPECTION
Check the brake pedal stroke.
Is the stroke excessively long?
YES >> Check the bleeding and brake system.
NO >> GO TO 2.
SFIA1824E
TROUBLE DIAGNOSIS
BRC-111
[ESP/TCS/ABS]
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2. PEDAL FORCE INSPECTION
Check that brake is effective with the pedal depressed.
Is the pedal force heavy, but effective?
YES >> Normal
NO >> GO TO 3.
3. CONNECTOR AND PERFORMANCE INSPECTION
Disconnect the actuator relay unit connector to deactivate the ABS function. Check that brake is effective.
Is brake effective?
YES >> GO TO 4.
NO >> Brake line inspection
4. ABS WARNING LAMP INDICATOR INSPECTION
Check that ABS warning lamp illuminates.
Does ABS warning lamp illuminate?
YES >> Perform the self-diagnosis.
NO >> GO TO 5.
5. WHEEL SENSOR INSPECTION
Check the wheel sensor system.
Sensor mounting inspection
Sensor pick-up inspection for iron chips
Sensor rotor inspection (e.g. Number of teeth, damaged teeth)
Sensor connector engagement inspection
Is inspection result OK?
YES >> Normal
NO >> Wheel sensor and rotor lines repair
Symptom 3: Longer Stopping DistanceEFS001AU
Inspection procedure
1. INSPECTION START
Check that the stopping distance when braking becomes longer only on a snowy or gravel road.
Does the stopping distance when braking become longer only on a snowy or gravel road?
YES >> It may be longer than that of vehicle without ABS.
NO >> GO TO 2.
2. PERFORMANCE CHECK
Disconnect the actuator relay box to deactivate the ABS function.
Is the stopping distance still longer?
YES >>Brake line air bleeding
Brake line inspection
NO >> GO TO 3.
3. ABS WARNING LAMP INDICATOR INSPECTION
Check that ABS warning lamp illuminates.
Does ABS warning lamp illuminate?
YES >> Perform the self-diagnosis.
NO >> GO TO 4.
ESP/TCS/ABS ACTUATOR AND RELAY BOX
BRC-119
[ESP/TCS/ABS]
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ESP/TCS/ABS ACTUATOR AND RELAY BOXPFP:47850
Removal and InstallationEFS001CR
The above figure shows LH model. RH model figure is the mirror image.
Pay attention to the following when removing actuator.
Be careful of the following.
CAUTION:
Before servicing, disconnect the battery terminals.
To remove the brake tube, use a flare nut wrench to prevent the flare nuts and brake tube from
being damaged. To install, use a brake tube torque wrench.
Do not remove and install the actuator by holding the harness.
After completing the work, bleed the brake piping of air. Refer to BR-9, "Bleeding Brake System" .
Make sure to connect the ground terminal securely.
SFIA0927E
GW-1
GLASSES, WINDOW SYSTEM & MIRRORS
I BODY
CONTENTS
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GLASSES, WINDOW SYSTEM & MIRRORS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions .............................................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
WINDSHIELD GLASS AND MOLDING ....................11
Removal and Installation ......................................... 11
REMOVAL ............................................................ 11
INSTALLATION ................................................... 12
SIDE WINDOW GLASS ............................................ 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
REPAIRING WATER LEAKS .............................. 14
BACK DOOR WINDOW GLASS .............................. 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
REAR WINDOW DEFOGGER .................................. 17
Component Parts and Harness Connector Location ... 17System Description / LHD Models .......................... 17
System Description / RHD Models ......................... 18
Wiring Diagram — DEF — / For LHD models ........ 19
Wiring Diagram — DEF — / For RHD models ........ 21
Terminals and Reference Value for Time Control
Unit (RHD models) ................................................. 23
Trouble Diagnoses ................................................. 23
Rear Window Defogger Relay Power Supply Check
1 .............................................................................. 24
Time Control Unit Power Supply and Ground Check ... 25
Rear Window Defogger Switch Circuit Check ........ 26
Rear Window Defogger Relay Power Supply Check
2 .............................................................................. 28
Rear Window Defogger Circuit Check 1 ................. 30
Rear Window Defogger Circuit Check 2 ................. 31
Door Mirror Defogger Circuit Check ....................... 32
Rear Window Defogger Indicator Lamp Check 1 ... 34
Rear Window Defogger Indicator Lamp Check 2 ... 36
Filament Check ....................................................... 38
Filament Repair ...................................................... 38
REPAIR EQUIPMENT ......................................... 38
REPAIRING PROCEDURE ................................. 39
POWER WINDOW SYSTEM .................................... 40
Component Parts and Harness Connector Location ... 40
System Description ................................................. 40
MANUAL OPERATION ........................................ 41
AUTO OPERATION ............................................. 44
POWER WINDOW LOCK ................................... 44
TIMER FUNCTION .............................................. 44
DRIVER WINDOW ANTI–PINCH FUNCTION .... 44
Schematic / For LHD models .................................. 45
Wiring Diagram – WINDOW – / For LHD models ... 46
Terminal and Reference Value for Power Window
Main Switch / For LHD models ............................... 50
Schematic / For RHD models ................................. 52
Wiring Diagram – WINDOW – / For RHD models ... 53
Terminal and Reference Value for Power Window
Main Switch / For RHD models .............................. 57
Trouble Diagnoses Symptom Chart ....................... 58
Power Window Relay Power Supply and Ground
REAR WINDOW DEFOGGER
GW-17
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REAR WINDOW DEFOGGERPFP:25350
Component Parts and Harness Connector LocationEIS0045L
System Description / LHD ModelsEIS0045M
The rear window defogger system is controlled by time control unit. The rear window defogger operates only
for approximately 15 minutes.
Power is supplied at all times
through 20A fuse (No.25, located in the fuse and fusible link box) and
to rear window defogger relay terminal 3 (with door mirror defogger or side air bag) or
to rear window defogger relay terminal 5 (without door mirror defogger or side air bag) .
through 10A fuse [No.27, located in the fuse block (J/B)]
to rear window defogger relay terminal 6 (with door mirror defogger).
through 10A fuse [No.28, located in the fuse block (J/B)]
to time control unit terminal 1.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No.5, located in the fuse block (J/B)]
to rear window defogger relay terminal 1 and
to time control unit terminal 17.
Ground is supplied
to rear window defogger switch terminals 2 and 4 (without auto A/C) or
to A/C auto amp. Terminal 3 (with auto A/C)
through body ground M27 and M70.
When the rear window defogger switch is turned ON, ground is supplied
to time control unit terminal 35
through rear window defogger switch terminal 1 (without auto A/C) or
through A/C auto amp, terminal 22 (with auto A/C).
Terminal 27 of the time control unit then supplies ground to the rear window defogger relay terminal 2.
With power and ground supplied, the rear window defogger relay is energized.
Power is supplied
through rear window defogger relay terminals 5 and 7 (with door mirror defogger or side air bag)
through rear window defogger relay terminal 3 (without door mirror defogger or side air bag)
to the rear window defogger and door mirror defogger (with door mirror defogger).
The rear window defogger and door mirror defogger has an independent ground.
PIIA9619E
GW-18
REAR WINDOW DEFOGGER
With power and ground supplied, the rear window defogger and door mirror defogger filaments heat and defog
the rear window and door mirror.
When the system is activated, the rear window defogger indicator illuminates in the rear window defogger
switch.
Power is supplied
through rear window defogger relay terminal 3 (without door mirror defogger or side air bag) or
through rear window defogger relay terminal 5 (with door mirror defogger or side air bag)
to rear window defogger switch terminal 3 (without auto A/C) or
to A/C auto amp, terminal 23 (with auto A/C).
System Description / RHD ModelsEIS008O7
The rear window defogger system is controlled by time control unit. The rear window defogger operates only
for approximately 15 minutes.
Power is supplied at all times
through 20A fuse (No.25, located in the fuse and fusible link box) and
to rear window defogger relay terminal 3 (with side air bag) or
to rear window defogger relay terminal 5 (without side air bag).
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No.5, located in the fuse block (J/B)]
to rear window defogger relay terminal 1 and
to time control unit terminal 17.
Ground is supplied
to rear window defogger switch terminals 2 and 4 (without auto A/C) or
to A/C auto amp. Terminal 3 (with auto A/C)
through body ground M27 and M70.
When the rear window defogger switch is turned ON, ground is supplied
to time control unit terminal 35
through rear window defogger switch terminal 1 (without auto A/C) or
through A/C auto amp, terminal 22 (with auto A/C).
Terminal 27 of the time control unit then supplies ground to the rear window defogger relay terminal 2.
With power and ground supplied, the rear window defogger relay is energized.
Power is supplied
through rear window defogger terminal 3 (without side air bag) or
through rear window defogger terminal 5 (with side air bag)
to the rear window defogger.
The rear window defogger and door mirror defogger has an independent ground.
With power and ground supplied, the rear window defogger and door mirror defogger filaments heat and defog
the rear window and door mirror.
When the system is activated, the rear window defogger indicator illuminates in the rear window defogger
switch.
Power is supplied
through rear window defogger relay terminal 3 (without side air bag) or
through rear window defogger relay terminal 5 (with side air bag)
to rear window defogger switch terminal 3 (without auto A/C) or
to A/C auto amp, terminal 23 (with auto A/C).
REAR WINDOW DEFOGGER
GW-23
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Terminals and Reference Value for Time Control Unit (RHD models)EIS0046H
Trouble DiagnosesEIS0045T
Check that other systems using the signal of the following systems operate normally.
LHD Models
RHD Models
TERMINALWIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
1 L Power source (Fuse) — Battery voltage
16 B Ground — 0
17 G Ignition switch ONIgnition switch positoin
(ON or START)Battery voltage
27 G/W Rear window defogger relay control signalRear window
defogger switch : ON 0
: OFF Battery voltage
35 LG/B Rear window defogger switch signalRear window
defogger switch: ON 0
: OFF Battery voltage
Symptom Diagnoses / Service procedure Refer to page
Rear window defogger does not operate.
(without door mirror defogger or side air back)1. Rear window defogger relay power supply check 1GW-24
2. Time control unit power supply and ground checkGW-25
3. Rear window defogger switch circuit checkGW-26
Rear window defogger and door mirror defogger
does not operate.
(with door mirror defogger)1. Rear window defogger relay power supply check 2GW-28
2. Time control unit power supply and ground checkGW-25
3. Rear window defogger switch circuit checkGW-26
Rear window defogger does not operate.
(with door mirror defogger)1. Rear window defogger circuit checkGW-26
Door mirror defogger does not operate.
(with door mirror defogger)1. Door mirror defogger circuit checkGW-32
Rear window defogger does not operate.
(with side air bag)1. Rear window defogger relay power supply check 2GW-282. Time control unit power supply and ground checkGW-25
3. Rear window defogger switch circuit checkGW-26
Rear window defogger switch does not light, but
rear window defogger operates.
(without door mirror defogger or)1. Rear window defogger indicator lamp circuit check 1GW-34
Rear window defogger switch does not light, but
rear window defogger operates.
(with side air back)1. Rear window defogger indicator lamp circuit check 2GW-36
Symptom Diagnoses / Service procedure Refer to page
Rear window defogger does not operate.
(without door side air back)1. Rear window defogger relay power supply check 1GW-24
2. Time control unit power supply and ground checkGW-25
3. Rear window defogger switch circuit checkGW-26
Rear window defogger does not operate.
(with side air bag)1. Rear window defogger relay power supply check 2GW-282. Time control unit power supply and ground checkGW-25
3. Rear window defogger switch circuit checkGW-26
Rear window defogger switch does not light, but
rear window defogger operates.
(without side air back)1. Rear window defogger indicator lamp circuit check 1GW-34
Rear window defogger switch does not light, but
rear window defogger operates.
(with side air back)1. Rear window defogger indicator lamp circuit check 2GW-36
GW-24
REAR WINDOW DEFOGGER
Rear Window Defogger Relay Power Supply Check 1EIS008AL
1. CHECK FUSE
Check 10A fuse [No. 5, located in fuse block (J/B)]
Check 20A fuse [No. 25, located in fuse block (J/B)]
NOTE:
Refer to GW-17, "
Component Parts and Harness Connector Location"
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse. Refer to PG-
2, "POWER SUPPLY ROUTING"
2. CHECK REAR WINDOW DEFOGGER RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Remove rear window defogger relay.
3. Turn ignition switch ON.
4. Check voltage between rear window defogger relay harness
connector B29 terminal 1, 5 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness between fuse block (J/B) and
rear window defogger relay.
3. CHECK REAR WINDOW DEFOGGER RELAY
Check continuity between rear window defogger relay terminal 3 and 5.
OK or NG
OK >> GO TO 4.
NG >> Replace rear window defogger relay1 (G/Y) - Ground : Battery voltage
5 (L/B) - Ground : Battery voltage
PIIA9549E
Terminal Condition Continuity
3512V direct current supply between
terminal 1 and 2Ye s
Not current supply No
PIIA2636J