TROUBLE DIAGNOSIS — INTRODUCTION
AT-255
[EXC.F/EURO-OBD]
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Work FlowECS004TG
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. In
general, each customer feels differently about a problem. It is important to fully understand the symptoms or
conditions for a customer complaint.
Make good use of the two sheets provided, “INFORMATION FROM CUSTOMER” (AT- 2 5 2
) and “DIAGNOS-
TIC WORKSHEET” (AT- 2 5 3
), to perform the best troubleshooting possible.
WORK FLOW CHART
*1AT-252*2AT- 2 5 3*3AT- 1 0
*4AT-256*5AT- 2 5 7*6AT-260
*7AT-262*8AT- 2 4 6*9AT-242
*10AT-242*11AT- 3 3 2*12AT-329
*13AT-291*14AT- 3 2 2:15AT-277
*16AT-245*17AT- 2 5 0*18AT-332
*19AT-329
SAT097KC
AT-260
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — BASIC INSPECTION
Line Pressure TestECS004VT
LINE PRESSURE TEST PORTS
Location of line pressure test ports are shown in the illustration.
Always replace pressure plugs as they are self-sealing
bolts.
LINE PRESSURE TEST PROCEDURE
1. Check A/T fluid and engine oil levels. If necessary, add fluid or
oil.
2. Drive vehicle for approx. 10 minutes or until engine oil and ATF
reach operating temperature. Refer to AT- 1 7 , "
Changing A/T
Fluid" .
3. Install pressure gauge to corresponding line pressure port.
4. Set parking brake and block wheels.
Continue to depress brake pedal fully while line pressure
test is being performed at stall speed.
SCIA0709E
SAT647B
UAT008
SAT513G
REMOVAL AND INSTALLATION
AT-413
[ALL]
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REMOVAL AND INSTALLATIONPFP:00000
RemovalECS004NC
COMPONENTS
CAUTION:
Before separating transaxle from engine, remove the crankshaft position sensor (Euro-OBD) from
transaxle. Be careful not to damage sensor.
1. Remove battery and bracket, air cleaner and air duct.
2. Remove air breather hose.
3. Disconnect terminal cord assembly harness connector, PNP switch harness connector and revolution
sensor harness connector.
4. Remove crankshaft position sensor (Euro-OBD) from transaxle.
5. Disconnect control cable from transaxle.
6. Remove front exhaust tube. Refer to EX-2, "
Removal and Installation"
7. Disconnect A/T fluid cooler hoses.
8. Remove drive shafts. Refer to FAX-11, "
FRONT DRIVE SHAFT" , RAX-10, "REAR DRIVE SHAFT" .
9. Remove transfer assembly. Refer to TF-55, "
Removal and Installation" .
10. Remove starter motor from transaxle. Refer to SC-25, "
Removal and Installation" .
11. Support transaxle with a transmission jack.
1. Transfer assembly 2. A/T fluid level gauge 3. A/T fluid charging pipe
4. O-ring 5. Center member 6. Front engine mounting insulator
7. Grommet 8. Fluid cooler tube 9. Fluid cooler tube
10. Copper washer 11. Copper washer 12. Transaxle assembly
13. Stopper 14. LH engine mounting insulator
SCIA5739E
HARNESS CONNECTOR
PG-71
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HARNESS CONNECTOR (SLIDE-LOCKING TYPE)
A new style slide-locking type connector is used on certain systems and components, especially those
related to OBD.
The slide-locking type connectors help prevent incomplete locking and accidental looseness or discon-
nection.
The slide-locking type connectors are disconnected by pushing or pulling the slider. Refer to the figure
below.
CAUTION:
Do not pull the harness or wires when disconnecting the connector.
Be careful not to damage the connector support bracket when disconnecting the connector.
[Example]
SEL769V
IDX-4
ALPHABETICAL INDEX
EC-926, EC-1251
Daytime light system ........................................... LT-20
Daytime running light - See Daytime light system LT-20
DEF - Wiring diagram ....................................... GW-21
Desiccant Assembly ...................................... ATC-156
Diagnosis sensor unit ..................................... SRS-41
Diagnostic trouble code (DTC) ...................... EC-1223
Diagnostic trouble code (DTC) for OBD system EC-19,
EC-54
, EC-482, EC-513, EC-874, EC-894, EC-1205
Diagnostic trouble code (DTC) inspection priority chart
EC-76
, EC-523, EC-904, EC-1230
Differential gear (FF M/T) ..................... MT-23, MT-28
DLC - Wiring diagram ........................ EC-469, EC-861
Door glass ........................................... GW-80, GW-83
Door glass Fitting Adjustment ............. GW-80, GW-83
Door lock ................................................. BL-91, BL-95
Door mirror ........................................................ GW-86
Door trim ............................................................. EI-32
Door, front .......................................................... BL-18
Door, rear ........................................................... BL-18
Drive belt inspection(QR20DEQR25DE) ......... MA-20
Drive belt inspection(YD22DDTi) ...................... MA-27
Drive belt(QR20DEQR25DE) .......................... EM-13
Drive belt(YD22DDTi) ..................................... EM-131
Drive shaft (front) ............................................. FAX-11
Drive shaft (rear) ............................................. RAX-10
Driver air bag .................................................. SRS-30
Dropping resistor (A/T) ...................... AT-160, AT-393
DTC work support ............................................ EC-111
DTRL - Wiring diagram ....................................... LT-20
Dual pressure switch ........ ATC-18, ATC-95, ATC-158
Duct and grilles ............................... ATC-137, MTC-33
E
ECM input/output signal ....................... EC-95
, EC-543
ECM power supply EC-124, EC-282, EC-571, EC-664,
EC-937
, EC-1261
ECM relay ...................................... EC-1110, EC-1399
ECM/PW - Wiring diagram ................. EC-283, EC-665
ECTS - Wiring diagram ...... EC-164, EC-599, EC-983,
EC-1293
EGR function ................ EC-1073, EC-1080, EC-1465
EGR volume control valve ............ EC-1073, EC-1080,
EC-1465
EGRC/V - Wiring diagram ............. EC-1076, EC-1083,
EC-1467
Electric sunroof .................................................. RF-10
Electric throttle control actuator ........ EC-290, EC-292,
EC-310
, EC-668, EC-671, EC-690
Electrical load signal circuit ................ EC-456, EC-848
Electrical unit ..................................................... PG-72
Electrical units location ...................................... PG-65
Electronic ignition (EI) system ............. EC-37, EC-499
Engine control circuit diagram EC-93, EC-541, EC-917,
EC-1243
Engine control component parts location .......... EC-88,
EC-536
Engine control module (ECM) ........... EC-279, EC-661, EC-1089
, EC-1091, EC-1378, EC-1380
Engine control system diagram and chart ........ EC-30,
EC-492
, EC-883, EC-1214
Engine coolant temperature sensor (ECTS) ... EC-162,
EC-597
, EC-981, EC-1291
Engine coolant(QR20DEQR25DE) .................... CO-9
Engine coolant(YD22DDTi) .............................. CO-31
Engine fail-safe system ....................... EC-77, EC-524
Engine oil filter replacement(QR20DEQR25DE) .........
MA-25
Engine oil filter replacement(YD22DDTi) MA-33, MA-35
Engine oil precautions .......................................... GI-7
Engine oil replacement(QR20DEQR25DE) ..... MA-23
Engine oil replacement(YD22DDTi) .................. MA-33
Engine oil(QR20DEQR25DE) ............................. LU-7
Engine oil(YD22DDTi) ....................................... LU-20
Engine removal(QR20DEQR25DE) ................ EM-78
Engine removal(YD22DDTi) ........................... EM-208
ETC1 - Wiring diagram ..................... EC-293, EC-673
ETC2 - Wiring diagram ..................... EC-304, EC-684
ETC3 - Wiring diagram ..................... EC-311, EC-691
EVAP canister purge volume control solenoid valve ....
EC-265
, EC-473, EC-809, EC-865
EVAP vapor lines inspection(QR20DEQR25DE) ........
MA-26
Evaporative emission (EVAP) system EC-473, EC-865
Evaporator .................................................... ATC-158
Exhaust manifold(QR20DEQR25DE) .............. EM-23
Exhaust manifold(YD22DDTi) ......................... EM-141
Exhaust system ................................................... EX-2
Exhaust system inspection ..................... EX-2, MA-37
Expansion valve ............................................ ATC-159
Exterior EI-21, EI-22, EI-24, EI-25, EI-26, EI-27, EI-28,
EI-30
, EI-31
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F/FOG - Wiring diagram ......................... LT-52
, LT-53
F/PUMP - Wiring diagram EC-444, EC-836, EC-1134,
EC-1422
Fan control amp. ............................. ATC-84, ATC-129
Fan switch ....................................................... MTC-18
FIAR - Wiring diagram .................. EC-1117, EC-1406
Final drive (FF M/T) .............................. MT-23, MT-28
Finisher, interior - See Trim ................................ EI-32
Finisher, rear panel ............................................. EI-31
Floor trim ............................................................. EI-38
Flow charts ......................................................... GI-23
Fluid temperature sensor (A/T) ........................ AT-111
Fluorescent leak detector ............................. ATC-160
Flywheel (clutch) ................................................ CL-14
Flywheel runout(QR20DEQR25DE) EM-108, EM-235
Fog lamp, front ................................................... LT-52
Fork rod (M/T) ....................................... MT-22, MT-27
Freeze frame data EC-55, EC-514, EC-895, EC-1223
FRO2 - Wiring diagram ..................... EC-772, EC-787
Front bumper ...................................................... EI-14
Front disc brake ................................................. BR-27
Front door .......................................................... BL-18